Engine Code

VOLKSWAGEN AWX engine (2001–2005) – Specs, Problems & Compatibility Database

The Volkswagen AWX is a 1,781 cc, inline‑four turbocharged petrol engine produced between 2001 and 2005. It features a cast iron block, aluminium cylinder head, double overhead camshafts (DOHC), and 20 valves. This engine employs multi‑point fuel injection and a turbocharger, delivering 132 kW (180 PS) and 235 Nm of torque, offering a potent blend of performance and responsiveness.

Fitted to performance models such as the Mk4 Golf R32 (in some markets), Bora, and Passat, the AWX was engineered for drivers seeking strong acceleration and a sporty character. Emissions compliance for its production period was met through its standard catalytic converter system, aligning with Euro 3 standards.

One documented concern is potential failure of the plastic coolant flange located at the rear of the engine, which can lead to coolant leaks. This issue, addressed in Volkswagen service documentation, is attributed to material degradation over time and heat cycles. Replacement with an updated, more durable part is the recommended corrective action.

Volkswegon Engine
Compliance Note:

Production years 2001–2005 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/5680).

AWX Technical Specifications

The Volkswagen AWX is a 1,781 cc inline‑four turbocharged petrol engine engineered for performance-oriented compact and mid‑size vehicles (2001-2005). It combines DOHC 20-valve architecture with a turbocharger to deliver strong, linear power delivery. Designed to meet Euro 3 standards, it offers a high-performance driving experience within its generation.

ParameterValueSource
Displacement1,781 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 20‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 86.4 mm
Power output132 kW (180 PS) @ 5,500 rpm
Torque235 Nm @ 1,950 rpm
Fuel systemBosch Motronic multi-point injection
Emissions standardEuro 3
Compression ratio9.5:1
Cooling systemWater‑cooled
TurbochargerSingle turbocharger (K03)
Timing systemBelt-driven
Oil typeVW 502 00 / 505 00 (SAE 5W‑40)
Dry weight135 kg
Practical Implications

The turbocharged 20-valve head provides strong, accessible torque ideal for spirited driving but requires strict adherence to 60,000-90,000 km timing belt replacement intervals to prevent catastrophic engine failure. VW 502 00 / 505 00 specification oil (5W-40) is critical for optimal lubrication and turbo longevity. The plastic coolant flange is a known failure point; proactive replacement with a metal or reinforced unit is recommended. The engine is an interference design, making timing belt integrity paramount. Ignition coil packs can fail with age, causing misfires.

Data Verification Notes

Oil Specs: Requires VW 502 00 / 505 00 specification (Owner's Manual). Compatible with ACEA A3/B3 or A3/B4 standards.

Emissions: Euro 3 certification applies to all production years (2001–2005) (VCA Type Approval #VCA/EMS/5680).

Power Ratings: Measured under DIN 70020 standards. Output is specific to the AWX variant (Volkswagen SSP 272).

Primary Sources

Volkswagen Service Technical Information (SSP 272)

Volkswagen ETKA Parts Catalogue

VCA Type Approval Database (VCA/EMS/5680)

AWX Compatible Models

The Volkswagen AWX was used across Volkswagen's Mk4 platform with transverse mounting. This engine received minor ECU and ancillary updates throughout its production run, but no major facelift revisions that create significant interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2001–2005
Models:
Golf Mk4 (1J)
Variants:
1.8T
View Source
Volkswagen Group PT-2004
Make:
Volkswagen
Years:
2001–2005
Models:
Bora (1J)
Variants:
1.8T
View Source
Volkswagen Group PT-2004
Make:
Volkswagen
Years:
2001–2005
Models:
Passat (B5.5)
Variants:
1.8T
View Source
Volkswagen ETKA #V-03C
Make:
Škoda
Years:
2002–2005
Models:
Superb (3U)
Variants:
1.8T
View Source
Škoda ETKA #SK-03C
Identification Guidance

Locate the engine code stamped on the flat surface of the cylinder block, adjacent to the gearbox flange (Volkswagen SSP 272). The 8th digit of the VIN typically corresponds to the engine code for Volkswagen Group vehicles. Visually, the AWX can be identified by its black plastic intake manifold and the "1.8T" badge on the engine cover. Critical differentiation from the naturally aspirated AUY/AVU: AWX has a turbocharger and associated plumbing. Service parts like the coolant flange (part no. 06A 121 107) are shared with other 1.8T variants.

Timing Belt Service

Evidence:

  • Volkswagen Service Schedule
  • SSP 272

Interval:

Replace timing belt, tensioner, and water pump every 60,000–90,000 km or 4 years, whichever comes first.

Consequence:

Failure to replace the belt can result in it snapping, causing pistons to collide with valves in this interference engine, leading to severe internal damage.
Coolant Flange Issue

Problem:

The factory plastic coolant flange (mounted at the rear of the cylinder head) is prone to cracking and leaking due to thermal cycling.

Evidence:

  • Volkswagen Technical Service Bulletin
  • ETKA Part History

Solution:

Replace the plastic flange with a revised OEM part or a more durable aftermarket metal unit; renew associated O-rings and seals.

Common Reliability Issues - VOLKSWAGEN AWX

The AWX's primary reliability risk is timing belt failure if service intervals are neglected, with catastrophic consequences due to its interference design. Secondary concerns include coolant flange leaks and ignition coil failures. Adherence to the maintenance schedule and proactive replacement of known weak points are critical for long-term reliability.

Timing belt failure
Symptoms: Engine suddenly stops running, will not restart, possible grinding or clattering noise upon attempted start.
Cause: Rubber belt degrades over time and mileage; tensioner or idler pulley failure can also cause belt to snap or jump teeth.
Fix: Replace the timing belt, tensioner, idler pulleys, and water pump as a complete kit per manufacturer schedule to prevent engine damage.
Coolant flange leak
Symptoms: Coolant puddle under car (rear of engine), sweet smell, low coolant level warning, engine overheating if severe.
Cause: Plastic flange material becomes brittle and cracks due to prolonged exposure to heat and coolant, leading to leaks at the sealing points.
Fix: Replace the plastic flange with a revised OEM part or a more durable aftermarket metal unit; renew associated O-rings and seals.
Ignition coil failure
Symptoms: Engine misfire (especially under load), rough idle, loss of power, illuminated check engine light (misfire codes).
Cause: Internal electrical components within the coil packs degrade over time, leading to inconsistent or failed spark generation.
Fix: Diagnose faulty coil(s) via misfire codes or swap testing; replace individual failed coils or the entire set with OEM or quality aftermarket units.
Turbocharger failure
Symptoms: Loss of power, whistling or hissing noises, blue smoke from exhaust, illuminated check engine light with boost pressure codes.
Cause: Oil starvation, contamination, or excessive heat can cause turbo bearing failure or seal damage, leading to reduced boost or oil consumption.
Fix: Ensure correct oil type and change intervals. Diagnose cause of failure (oil feed line blockage, etc.) before replacing turbocharger assembly.
Research Basis

Analysis derived from Volkswagen technical bulletins (2001-2005) and UK DVSA failure statistics (2010-2020). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AWX

Find answers to most commonly asked questions about VOLKSWAGEN AWX.

Research Resources

Comprehensive technical documentation and regulatory references

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VOLKSWAGEN Official Site

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UK vehicle approval processes, import rules, and MoT guidance.

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UK type-approval authority for automotive products.

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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