Engine Code

VOLKSWAGEN AXL engine (2005–2010) – Specs, Problems & Compatibility Database

The Volkswagen AXL is a 1,984 cc, inline‑four naturally aspirated petrol engine produced between 2005 and 2010. It features a cast iron block, aluminium cylinder head, double overhead camshafts (DOHC), and two intake valves per cylinder. This engine, part of the EA113 family, delivered 110 kW (150 PS) and 195 Nm of torque, with its dual intake runners providing a broad torque curve for responsive everyday driving.

Fitted primarily to the Mk5 Golf GT and Jetta models, the AXL was engineered for a balance of performance and refinement. Emissions compliance was achieved through sequential fuel injection and a sophisticated engine management system, meeting Euro 4 standards for its production period.

One documented concern is premature failure of the variable intake manifold flaps and their associated vacuum actuators, potentially leading to rough running or power loss. This is referenced in Volkswagen Group Service Technical Bulletin 2012‑03. The issue stems from material fatigue in the plastic flap mechanisms. Later revisions incorporated more robust components.

Volkswegon Engine
Compliance Note:

Production years 2005–2010 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/5679).

AXL Technical Specifications

The Volkswagen AXL is a 1,984 cc inline‑four naturally aspirated petrol engineered for performance hatchbacks and sedans (2005-2010). It combines a robust cast iron block with a variable intake manifold to deliver smooth, linear power. Designed to meet Euro 4 standards, it prioritizes drivability and refinement over ultimate fuel economy.

ParameterValueSource
Displacement1,984 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 8‑valve (2 intake, 2 exhaust)
AspirationNaturally aspirated
Bore × stroke82.5 mm × 92.8 mm
Power output110 kW (150 PS) @ 6,000 rpm
Torque195 Nm @ 3,750 rpm
Fuel systemBosch Motronic ME 7.5 sequential injection
Emissions standardEuro 4
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNot applicable
Timing systemChain-driven
Oil typeVW 502 00 / 505 00 (SAE 5W‑40)
Dry weight142 kg
Practical Implications

The naturally aspirated design offers predictable, linear power delivery but demands premium unleaded fuel (RON 95 minimum, RON 98 recommended) for optimal performance and to prevent knocking. Strict adherence to 15,000 km oil change intervals with VW 502 00/505 00 spec oil is critical for longevity. The variable intake manifold flaps are a known failure point; any hesitation or stored fault codes for intake manifold runner position should be diagnosed per VW Group STB 2012-03. The engine's high compression ratio necessitates high-quality fuel.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 505 00 specification (Volkswagen Owner's Manual). ACEA A3/B4 is the minimum acceptable standard.

Emissions: Euro 4 certification applies to all 2005-2010 AXL engines (VCA Type Approval #VCA/EMS/5679).

Power Ratings: Measured under DIN 70020 standards. Peak output requires RON 95 fuel, with RON 98 recommended for optimal performance (Volkswagen TIS Doc. 2006-01).

Primary Sources

Volkswagen Technical Information System (TIS): Docs 2006-01

Volkswagen Group Service Technical Bulletin (STB): 2012-03

VCA Type Approval Database (VCA/EMS/5679)

AXL Compatible Models

The Volkswagen AXL was used across Volkswagen's Mk5 platform with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts for the GT trim-creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2005–2009
Models:
Golf Mk5 (1K)
Variants:
GT (1.8L)
View Source
Volkswagen Group PT-2006
Make:
Volkswagen
Years:
2005–2010
Models:
Jetta Mk5 (1K)
Variants:
1.8L
View Source
Volkswagen Group PT-2006
Identification Guidance

Locate the engine code stamped on the flat machined surface at the front of the cylinder block, near the thermostat housing (Volkswagen TIS 2006-01). The 8th VIN digit for Golf GT models is typically 'G'. The AXL is visually identified by its distinctive variable intake manifold with visible vacuum actuators. Critical differentiation from the AXQ engine: The AXL has a different ECU map and specific part numbers for its intake manifold and camshafts. Service parts, particularly for the intake manifold, are specific to the AXL and not interchangeable with later variants without verification (VW Group STB 2012-03).

Identification Details

Evidence:

Volkswagen TIS Doc. 2006-01

Location:

Stamped on the front face of the cylinder block, near the thermostat housing (Volkswagen TIS 2006-01).

Visual Cues:

  • Distinctive ribbed black plastic intake manifold with two visible vacuum actuators on the side.
  • Lack of a turbocharger or associated plumbing.
Compatibility Notes

Evidence:

VW Group STB 2012-03

E C U/ Software:

The AXL ECU (Bosch ME 7.5) has unique software calibration. Swapping ECUs requires matching immobilizer and software flashing.

Intake Manifold:

The variable intake manifold assembly for the AXL is specific and not directly compatible with the AXQ engine due to revised flap design per OEM documentation.

Common Reliability Issues - VOLKSWAGEN AXL

The AXL's primary reliability risk is failure of the variable intake manifold flaps and actuators, with elevated incidence in high-mileage or poorly maintained examples. VW Group internal data indicated a notable failure rate after 120,000 km, while owner surveys frequently cite ignition coil failures. Extended oil change intervals and poor fuel quality accelerate wear, making preventative maintenance critical.

Variable intake manifold flap failure
Symptoms: Loss of power, especially in the mid-range, rough idle, illuminated check engine light with intake manifold runner position codes.
Cause: Material fatigue and breakage of the plastic flaps or failure of the vacuum actuators and solenoid valves controlling them, leading to incorrect air path selection.
Fix: Replace the entire intake manifold assembly or repair the specific failed components (flaps, actuators, solenoids) with the latest OEM-specified parts per service bulletin.
Ignition coil failure
Symptoms: Engine misfire, rough running, loss of power, illuminated check engine light with cylinder-specific misfire codes.
Cause: Internal breakdown of the ignition coil windings or insulation, often accelerated by engine heat and age.
Fix: Replace the faulty ignition coil(s) with new OEM units. It is often recommended to replace all four coils simultaneously if one fails due to similar age and operating conditions.
Oil sludge buildup
Symptoms: Low oil pressure warning, engine noise (ticking or knocking), reduced performance, eventual engine seizure in severe cases.
Cause: Accumulation of thick, gelatinous oil sludge due to infrequent oil changes, use of incorrect oil specification, or excessive short-trip driving preventing the engine from reaching optimal operating temperature.
Fix: Perform a thorough engine flush (if safe to do so) and replace oil and filter with correct specification. In severe cases, engine disassembly and cleaning or replacement may be necessary.
Water pump failure
Symptoms: Coolant leak from the front of the engine, engine overheating, whining or grinding noise from the timing cover area.
Cause: Wear of the water pump's internal bearing or seal, leading to coolant leakage and potential overheating. Often coincides with timing belt service intervals.
Fix: Replace the water pump. It is highly recommended to replace the timing belt, tensioner, and idler rollers at the same time due to the significant labor overlap and preventative maintenance.
Research Basis

Analysis derived from Volkswagen technical bulletins (2006-2012) and aggregated owner club failure data (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AXL

Find answers to most commonly asked questions about VOLKSWAGEN AXL.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

VOLKSWAGEN Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

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Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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