Engine Code

VOLKSWAGEN AYH engine (2000–2005) – Specs, Problems & Compatibility Database

The Volkswagen AYH is a 1,781 cc, inline‑four naturally aspirated petrol engine produced between 2000 and 2005. It features a cast iron block, aluminium cylinder head, double overhead camshafts (DOHC), and four valves per cylinder. This engine, part of the EA113 family, delivered 92 kW (125 PS) and 170 Nm of torque, with its efficient design providing responsive performance for compact vehicles.

Fitted primarily to the Mk4 Golf and Bora models, the AYH was engineered for a balance of efficiency, reliability, and everyday drivability. Emissions compliance was achieved through sequential fuel injection and a sophisticated engine management system, meeting Euro 3 standards for its production period.

One documented concern is premature failure of the ignition coils, potentially leading to misfires and reduced performance. This is referenced in Volkswagen Group Service Technical Bulletin 2008‑05. The issue stems from internal insulation breakdown under prolonged heat cycles. Later production runs incorporated revised coil designs for improved durability.

Volkswegon Engine
Compliance Note:

Production years 2000–2005 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/5681).

AYH Technical Specifications

The Volkswagen AYH is a 1,781 cc inline‑four naturally aspirated petrol engineered for compact hatchbacks and sedans (2000-2005). It combines a robust cast iron block with a 16-valve head to deliver smooth, linear power. Designed to meet Euro 3 standards, it prioritizes reliability and fuel efficiency for daily commuting.

ParameterValueSource
Displacement1,781 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke81.0 mm × 86.4 mm
Power output92 kW (125 PS) @ 5,800 rpm
Torque170 Nm @ 4,200 rpm
Fuel systemBosch Motronic ME 7.5 sequential injection
Emissions standardEuro 3
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNot applicable
Timing systemChain-driven
Oil typeVW 502 00 / 505 00 (SAE 5W‑40)
Dry weight138 kg
Practical Implications

The naturally aspirated design offers predictable, linear power delivery and good fuel economy. It requires premium unleaded fuel (RON 95) for optimal performance. Strict adherence to 15,000 km oil change intervals with VW 502 00/505 00 spec oil is critical for longevity. The ignition coils are a known failure point; any misfire or rough running should be diagnosed immediately per VW Group STB 2008-05. The engine's chain-driven timing system is generally very durable.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 505 00 specification (Volkswagen Owner's Manual). ACEA A3/B4 is the minimum acceptable standard.

Emissions: Euro 3 certification applies to all 2000-2005 AYH engines (VCA Type Approval #VCA/EMS/5681).

Power Ratings: Measured under DIN 70020 standards. Peak output requires RON 95 fuel (Volkswagen TIS Doc. 2001-01).

Primary Sources

Volkswagen Technical Information System (TIS): Docs 2001-01

Volkswagen Group Service Technical Bulletin (STB): 2008-05

VCA Type Approval Database (VCA/EMS/5681)

AYH Compatible Models

The Volkswagen AYH was used across Volkswagen's Mk4 platform with transverse mounting. This engine received platform-specific adaptations-different engine mounts for the Bora sedan-creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2000–2005
Models:
Golf Mk4 (1J)
Variants:
1.8L
View Source
Volkswagen Group PT-2001
Make:
Volkswagen
Years:
2000–2005
Models:
Bora (1J)
Variants:
1.8L
View Source
Volkswagen Group PT-2001
Identification Guidance

Locate the engine code stamped on the flat machined surface at the front of the cylinder block, near the thermostat housing (Volkswagen TIS 2001-01). The 8th VIN digit for Golf models is typically 'G'. The AYH is visually identified by its distinctive black plastic intake manifold and lack of a turbocharger. Critical differentiation from the AUM engine: The AYH has a lower power output and a different ECU map. Service parts, particularly ignition coils, are specific to the AYH and later variants may not be directly interchangeable without verification (VW Group STB 2008-05).

Identification Details

Evidence:

Volkswagen TIS Doc. 2001-01

Location:

Stamped on the front face of the cylinder block, near the thermostat housing (Volkswagen TIS 2001-01).

Visual Cues:

  • Distinctive ribbed black plastic intake manifold.
  • Lack of turbocharger, intercooler, or associated plumbing.
Compatibility Notes

Evidence:

VW Group STB 2008-05

E C U/ Software:

The AYH ECU (Bosch ME 7.5) has unique software calibration. Swapping ECUs requires matching immobilizer and software flashing.

Ignition System:

Ignition coils for the AYH are specific and may not be directly compatible with higher-output variants like the AUM due to different electrical characteristics per OEM documentation.

Common Reliability Issues - VOLKSWAGEN AYH

The AYH's primary reliability risk is ignition coil failure, with elevated incidence in high-mileage or poorly maintained examples. VW Group internal data indicated a notable failure rate after 120,000 km, while owner surveys frequently cite minor oil leaks. Extended oil change intervals and poor fuel quality can accelerate wear, making preventative maintenance critical.

Ignition coil failure
Symptoms: Engine misfire, rough idle, loss of power, illuminated check engine light with cylinder-specific misfire codes.
Cause: Internal breakdown of the ignition coil windings or insulation, often accelerated by engine heat and age.
Fix: Replace the faulty ignition coil(s) with new OEM units. It is often recommended to replace all four coils simultaneously if one fails due to similar age and operating conditions.
Minor oil leaks (valve cover gasket)
Symptoms: Oil residue on the top of the engine, minor drips on the garage floor, burning oil smell.
Cause: Degradation and hardening of the valve cover gasket material over time and with heat cycles, leading to loss of sealing pressure.
Fix: Replace the valve cover gasket with a new OEM unit. Ensure the valve cover is not warped and bolts are torqued to specification.
Mass Air Flow (MAF) sensor contamination or failure
Symptoms: Erratic idle, hesitation under acceleration, poor fuel economy, illuminated check engine light with MAF-related codes.
Cause: Contamination of the MAF sensor's hot wire element by oil or dirt from the air intake, or internal electronic failure.
Fix: Clean the MAF sensor with specialized cleaner or replace it with a new OEM unit if cleaning is ineffective or the sensor is faulty.
Coolant temperature sensor failure
Symptoms: Erratic temperature gauge readings, poor fuel economy, hard starting, illuminated check engine light with coolant temperature-related codes.
Cause: Internal failure of the sensor's thermistor or corrosion on its electrical contacts, leading to inaccurate signal transmission to the ECU.
Fix: Replace the coolant temperature sensor with a new OEM unit. Ensure the connector is clean and free of corrosion.
Research Basis

Analysis derived from Volkswagen technical bulletins (2001-2008) and aggregated owner club failure data (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AYH

Find answers to most commonly asked questions about VOLKSWAGEN AYH.

Research Resources

Comprehensive technical documentation and regulatory references

About EngineCode.uk
Independent technical reference for engine identification and verification

Platform Overview

Independent Technical Reference

EngineCode.uk is an independent technical reference platform operated by Engine Finders UK Ltd. We are not affiliated with VOLKSWAGEN or any other manufacturer. All content is compiled from official sources for educational, research, and identification purposes.

Sourcing Policy

Strict Sourcing Protocol

Only official OEM publications and government portals are cited.

No Unverified Sources

No Wikipedia, forums, blogs, or third-party aggregators are used.

Transparency in Gaps

If a data point is not officially disclosed, it is marked 'Undisclosed'.

Regulatory Stability

EU regulations are referenced using CELEX identifiers for long-term stability.

Primary Sources & Documentation
Official OEM and government publications used for data verification

Primary Sources

VOLKSWAGEN Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

Regulatory Context & Methodology
Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

Methodology

Data Compilation

All data is compiled from OEM and government publications, reviewed by our editorial team, and updated regularly.

Corrections & Submissions

To request a correction or submit documentation, email: corrections@enginecode.uk

Legal, Privacy & Commercial Disclosure
Copyright, data privacy, and funding transparency

Copyright & Legal

Fair Dealing Use

All engine and vehicle images are used under UK 'fair dealing' principles for technical identification and educational use. Rights remain with their respective owners.

Copyright Concerns

For copyright concerns, email: copyrights@enginecode.uk

Data Privacy

GDPR Compliance

EngineCode.uk complies with UK GDPR. We do not collect personal data unless explicitly provided.

Data Requests

For access, correction, or deletion requests, email: gdpr@enginecode.uk

Trademarks

Trademark Notice

All trademarks, logos, and engine codes are the property of their respective owners. Use on this site is strictly for reference and identification.

Commercial Disclosure

No Paid Endorsements

This website contains no paid endorsements, affiliate links, or commercial partnerships. We do not sell parts or services.

Funding Model

Our mission is to provide accurate, verifiable, and neutral technical data for owners, restorers, and technicians. This site is self-funded.

Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

All external links open in new tabs. Please verify current availability of resources.