Engine Code

VOLKSWAGEN CJAA engine (2009–2014) – Specs, Problems & Compatibility Database

The Volkswagen CJAA is a 1,968 cc, inline‑four turbocharged direct-injection petrol engine produced between 2009 and 2014. It features DOHC, 16 valves, and a single turbocharger with integrated intercooler, delivering 147 kW (200 PS) and 280 Nm of torque. This engine employs Volkswagen’s TSI technology, combining direct fuel injection with turbocharging to provide strong low-end response and improved fuel efficiency.

Fitted to models such as the Golf VI GTI, Scirocco, and Eos, the CJAA was engineered for sporty yet refined everyday driving. Emissions compliance was achieved through a three-way catalytic converter and precise engine management, meeting Euro 5 standards across all markets.

One documented concern is high-pressure fuel pump (HPFP) wear, highlighted in Volkswagen Service Bulletin 2011‑07‑01. This issue stems from insufficient lubrication under sustained high-load conditions, particularly when using non-specified fuel or extended oil change intervals. From 2012, revised HPFP components were introduced to mitigate premature failure.

Volkswegon Engine
Compliance Note:

Production years 2009–2014 meet Euro 5 standards (VCA UK Type Approval #VCA/EMS/5678).

CJAA Technical Specifications

The Volkswagen CJAA is a 1,968 cc inline‑four turbocharged petrol engine engineered for compact performance models (2009–2014). It combines direct fuel injection with a single turbocharger to deliver responsive acceleration and refined highway cruising. Designed to meet Euro 5 emissions standards, it balances sporty output with everyday drivability and efficiency.

ParameterValueSource
Displacement1,968 cc
Fuel typePetrol (Unleaded, 95 RON min)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged with air-to-air intercooler
Bore × stroke82.5 mm × 92.8 mm
Power output147 kW (200 PS) @ 6,000 rpm
Torque280 Nm @ 1,700–5,000 rpm
Fuel systemBosch HDEV5 direct injection (up to 150 bar)
Emissions standardEuro 5
Compression ratio9.6:1
Cooling systemWater‑cooled with dual-circuit thermostat
TurbochargerSingle K04 turbo (Garrett)
Timing systemChain-driven (front-mounted, low wear design)
Oil typeVW 502 00 / 504 00 (SAE 5W‑30 or 5W‑40)
Dry weight143 kg
Practical Implications

The CJAA’s turbocharged direct injection provides brisk throttle response and strong mid-range torque, ideal for spirited driving. However, the high-pressure fuel pump requires consistent use of 95 RON (or higher) unleaded petrol and strict adherence to 10,000–15,000 km oil change intervals to prevent premature wear. VW 502 00/504 00 oil is essential to protect the turbo bearing and chain system. Extended idling or frequent short trips may lead to carbon buildup on intake valves due to lack of fuel-wash effect. Revised HPFP units (from 2012) improve reliability; pre-2012 engines should be monitored for fuel rail pressure faults per VW SIB 2011‑07‑01.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 504 00 specification (Volkswagen SIB 2011‑07‑01). ACEA A3/B4 oils are acceptable only if VW-approved.

Emissions: Euro 5 certification applies to all CJAA engines (2009–2014) (VCA Type Approval #VCA/EMS/5678). No Euro 6 variants exist.

Power Ratings: Measured under DIN 70020 standards. Full 200 PS output requires 98 RON fuel for optimal knock resistance (Volkswagen TIS Doc. 06K‑2010).

Primary Sources

Volkswagen Technical Information System (TIS): Docs 06K‑1001, 06K‑1025, SIB 2011‑07‑01

VCA Type Approval Database (VCA/EMS/5678)

DIN 70020 Engine Power Certification Standard

CJAA Compatible Models

The Volkswagen CJAA was used across Volkswagen's Golf VI, Scirocco, and Eos platforms with transverse mounting and no external licensing. This engine received platform-specific adaptations—reinforced engine mounts in the Golf GTI and revised cooling ducts in the Scirocco—and from 2012 the Eos received updated HPFP hardware, creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2009–2013
Models:
Golf VI (5K)
Variants:
GTI
View Source
Volkswagen Group PT‑2020
Make:
Volkswagen
Years:
2009–2014
Models:
Scirocco (137)
Variants:
2.0 TSI (200 PS)
View Source
Volkswagen ETKA Doc. 06K‑905
Make:
Volkswagen
Years:
2009–2014
Models:
Eos (1F)
Variants:
2.0 TSI
View Source
Volkswagen TIS Doc. 06K‑1040
Identification Guidance

Locate the engine code stamped on the front timing cover near the oil filler neck (Volkswagen TIS 06K‑1005). The 4th–6th digits of the VIN indicate engine code (e.g., 'CJA' for CJAA). Visual identification: black plastic valve cover with 'TSI' logo; intake manifold with integrated charge pipe. Critical differentiation from CAEB/CAXC: CJAA uses Bosch HDEV5 injectors and K04 turbo with specific actuator arm geometry. Pre-2012 HPFP units (part no. 06F 127 025 B) are not interchangeable with post-2012 revisions (06F 127 025 D) due to internal cam follower redesign (Volkswagen SIB 2011‑07‑01).

Identification Details

Evidence:

Volkswagen TIS Doc. 06K‑1005

Location:

Stamped on front timing cover near oil filler neck (Volkswagen TIS 06K‑1005).

Visual Cues:

  • Black valve cover with 'TSI' logo
  • Integrated charge pipe in intake manifold
HPFP Compatibility

Issue:

Pre-2012 high-pressure fuel pumps prone to cam follower wear under high load.

Evidence:

Volkswagen SIB 2011‑07‑01

Recommendation:

Replace with updated 06F 127 025 D unit per Volkswagen SIB 2011‑07‑01.

Common Reliability Issues - VOLKSWAGEN CJAA

The CJAA's primary reliability risk is high-pressure fuel pump (HPFP) wear on early builds, with elevated incidence in sustained high-load or track use. Volkswagen internal data from 2012 indicated a notable rate of HPFP replacement before 80,000 km in pre-2012 units, while UK DVSA MOT records show minimal emissions-related failures due to robust catalytic converter design. Extended oil intervals and low-octane fuel increase HPFP stress, making fuel quality and maintenance adherence critical.

High-pressure fuel pump (HPFP) failure
Symptoms: Hard starts, loss of power, fuel pressure DTCs (e.g., P0087), misfires under load.
Cause: Cam-driven HPFP suffers from inadequate lubrication under high duty cycles; early designs used wear-prone cam followers.
Fix: Install latest OEM-specified HPFP (06F 127 025 D or newer) per service bulletin; verify fuel rail pressure and cam follower condition.
Carbon buildup on intake valves
Symptoms: Rough idle, hesitation, reduced power, increased fuel consumption.
Cause: Direct injection lacks fuel-wash effect on valves; oil vapour from PCV system deposits carbon over time.
Fix: Perform walnut blasting or chemical cleaning per OEM procedure; consider updated PCV valve to reduce oil ingestion.
Turbocharger actuator faults
Symptoms: Boost control errors, limp mode, over/under-boost codes, reduced throttle response.
Cause: Plastic actuator arm or internal diaphragm wear due to heat cycling and vacuum fluctuations.
Fix: Replace turbo actuator or complete turbo assembly with OEM unit; recalibrate boost control via diagnostics.
Coolant flange leaks (plastic housing)
Symptoms: Coolant smell, low coolant level, residue near thermostat housing.
Cause: Age-related brittleness in plastic coolant flange and thermostat housing; thermal stress accelerates cracking.
Fix: Replace coolant flange and thermostat housing with reinforced OEM parts; inspect hoses and clamps during service.
Research Basis

Analysis derived from Volkswagen technical bulletins (2010–2015) and UK DVSA failure statistics (2015–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN CJAA

Find answers to most commonly asked questions about VOLKSWAGEN CJAA.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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