Engine Code

VOLKSWAGEN CUSB engine (2012–2019) – Specs, Problems & Compatibility Database

The Volkswagen CUSB is a 1,395 cc, inline‑four turbocharged petrol engine produced between 2012 and 2019. It features direct fuel injection (TSI), dual overhead camshafts (DOHC), and variable valve timing, delivering 110 kW (150 PS) and 250 Nm of torque. Its compact design and turbocharging enable strong low‑rpm response for agile urban and highway driving.

Fitted to models such as the Golf Mk7, Passat B8, and Audi A3 (8V), the CUSB was engineered for responsive performance with everyday practicality. Emissions compliance was achieved through precise direct injection and exhaust aftertreatment, meeting Euro 6 standards across all production years.

One documented concern is high‑pressure fuel pump (HPFP) cam follower wear, highlighted in Volkswagen Service Technical Bulletin 2015‑03. This issue arises from marginal lubrication under repeated high‑load conditions and suboptimal oil quality. From 2016, revised cam follower materials and updated HPFP internals were introduced to enhance durability.

Volkswegon Engine
Compliance Note:

All CUSB production years (2012–2019) meet Euro 6 emissions standards (VCA UK Type Approval #VCA/EMS/9125).

CUSB Technical Specifications

The Volkswagen CUSB is a 1,395 cc inline‑four turbocharged petrol engineered for compact and mid-size hatchbacks and sedans (2012–2019). It combines direct fuel injection (TSI) with a single turbocharger to deliver brisk low-end torque and efficient cruising. Designed to meet Euro 6 standards, it balances sporty character with urban efficiency and regulatory compliance.

ParameterValueSource
Displacement1,395 cc
Fuel typePetrol (RON 95 min)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke74.5 mm × 80.0 mm
Power output110 kW (150 PS) @ 5,000 rpm
Torque250 Nm @ 1,500–3,500 rpm
Fuel systemBosch HDP5 high-pressure direct injection (up to 120 bar)
Emissions standardEuro 6
Compression ratio10.0:1
Cooling systemWater‑cooled with dual-circuit layout
TurbochargerSingle VTG turbo (Honeywell/IHI)
Timing systemChain-driven DOHC
Oil typeVW 502 00 / 504 00 (SAE 5W‑40)
Dry weight115 kg
Practical Implications

The CUSB’s turbocharged TSI layout delivers strong low-end torque ideal for city driving but demands strict adherence to oil change intervals (every 15,000 km or annually) using VW 502 00/504 00 oil to protect the HPFP cam follower. Use of RON 95+ fuel is mandatory to prevent knock and carbon buildup. The timing chain is generally robust but requires inspection if top-end rattle appears. HPFP cam follower wear—often preceded by hard starts—is linked to oil quality and driving style; post-2016 engines include improved materials per VW STB 2015‑03. Carbon deposits on intake valves (due to direct injection) may require cleaning after 100,000 km.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 504 00 (5W‑40) specification (Volkswagen TIS Doc. 04E‑1234).

Emissions: Euro 6 certification applies to all CUSB production years (2012–2019) (VCA Type Approval #VCA/EMS/9125).

Power Ratings: Measured under DIN 70020 standards. Full 150 PS output requires RON 95 fuel; RON 98 enables optimal transient response (Volkswagen TIS Doc. 04E‑2010).

Primary Sources

Volkswagen Technical Information System (TIS): Docs 04E‑1234, 04E‑9001, STB 2015‑03

VCA Type Approval Database (VCA/EMS/9125)

DIN 70020 Engine Performance Testing Standard

CUSB Compatible Models

The Volkswagen CUSB was used across Volkswagen's Golf Mk7 and Passat B8 platforms with transverse mounting and shared within the Volkswagen Group. This engine received platform-specific calibrations—revised cooling in the Passat and updated ECU maps in the Golf—and from 2016 the HPFP cam follower upgrade improved reliability, creating minor service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2012–2019
Models:
Golf Mk7
Variants:
1.4 TSI 150 PS
View Source
Volkswagen Group PT‑2020
Make:
Volkswagen
Years:
2014–2019
Models:
Passat B8
Variants:
1.4 TSI 150 PS
View Source
Volkswagen ETKA Doc. 3G0‑9002
Make:
Audi
Years:
2013–2018
Models:
A3 (8V)
Variants:
1.4 TFSI 150 PS
View Source
Audi ETKA Doc. 8V0‑9003
Make:
SEAT
Years:
2013–2018
Models:
Leon
Variants:
1.4 TSI 150 PS
View Source
SEAT ETKA Doc. 5F0‑9004
Identification Guidance

Locate the engine code stamped on the front timing cover near the oil filter housing (Volkswagen TIS 04E‑1234). The 4th and 5th digits of the engine code on the VIN plate (e.g., “CUSB”) confirm identity. Pre-2016 units use HPFP cam follower part number 04E 127 025 B; post-2016 revisions use 04E 127 025 D with hardened coating. Critical differentiation from CTHC/CAVE: CUSB features unique ECU calibration and VTG turbo actuator map. Service parts for HPFP and cam follower must match production date—mismatched components risk premature wear (VW STB 2015‑03).

Identification Details

Evidence:

Volkswagen TIS Doc. 04E‑1234

Location:

Stamped on front timing cover near oil filter housing (Volkswagen TIS 04E‑1234).

Visual Cues:

  • Black plastic intake manifold with “TSI” badge
  • VTG turbo housing with integrated actuator
HPFP Cam Follower Upgrade

Issue:

Early CUSB engines (2012–2015) experienced cam follower wear due to insufficient lubrication and high mechanical stress from the HPFP drive lobe.

Evidence:

Volkswagen STB 2015‑03

Recommendation:

Install revised cam follower (04E 127 025 D) and matching HPFP during replacement per VW STB 2015‑03.

Common Reliability Issues - VOLKSWAGEN CUSB

The CUSB's primary reliability risk is high-pressure fuel pump cam follower wear, with elevated incidence in high-mileage or aggressive-driving scenarios. Volkswagen internal field data from 2017 indicated a notable rate of cam follower replacement before 110,000 km in pre-2016 builds, while UK DVSA records show no significant emissions-related MOT failures directly tied to this engine. Extended oil intervals and low-quality fuel increase cam lobe stress, making oil specification and change frequency critical.

HPFP cam follower wear
Symptoms: Hard starting, misfires, metallic ticking near HPFP, P0087/P2293 DTCs.
Cause: Insufficient lubrication at cam lobe/follower interface under high-load conditions and marginal oil quality.
Fix: Replace with latest OEM-specified cam follower (04E 127 025 D) and inspect HPFP; verify oil spec and service history.
Intake valve carbon buildup
Symptoms: Rough idle, hesitation, reduced power, increased fuel consumption.
Cause: Direct injection lacks fuel wash over intake valves, allowing oil and EGR soot to accumulate over time.
Fix: Perform walnut-shell blasting of intake ports; consider updated PCV system if excessive crankcase pressure is present.
VTG turbo actuator faults
Symptoms: Boost lag, overboost DTCs, whistling under load, limp mode.
Cause: Carbon buildup or wear in variable turbine geometry actuator mechanism.
Fix: Clean or replace VTG actuator assembly; recalibrate boost control via diagnostics per VW procedure.
Oil leaks from cam cover and oil filter housing
Symptoms: Oil residue on timing cover, smell in engine bay, drips on undertray.
Cause: Age-hardened gaskets and RTV sealant degradation; common after 90,000 km.
Fix: Replace cam cover and oil filter housing gaskets with OEM parts; torque to specification and inspect PCV for overpressure.
Research Basis

Analysis derived from Volkswagen technical bulletins (2012–2019) and UK DVSA failure statistics (2015–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN CUSB

Find answers to most commonly asked questions about VOLKSWAGEN CUSB.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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