Engine Code

VOLKSWAGEN JR engine (2005–2010) – Specs, Problems & Compatibility Database

The Volkswagen JR is a 1,984 cc, inline‑four petrol engine produced between 2005 and 2010. It features a dual overhead camshaft (DOHC) valvetrain with 20 valves, variable intake timing (VVT), and multi‑point fuel injection. Output ranged from 110–125 kW (150–170 PS) with torque between 195–240 Nm, providing responsive performance and refined high‑rpm operation.

Fitted to the Golf V, Jetta, Passat, and Eos, the JR was engineered for sporty driving character with everyday usability. Emissions compliance was achieved through secondary air injection and catalytic converters, meeting Euro 4 standards across all markets.

One documented concern is premature wear of the variable intake cam phaser sprocket, highlighted in Volkswagen Technical Service Bulletin 01‑09‑06. This stems from marginal oil flow under high thermal loads and extended oil change intervals. In 2007, VW revised the cam phaser design and updated oil specifications to improve durability.

Volkswegon Engine
Compliance Note:

Production years 2005–2010 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/7890).

JR Technical Specifications

The Volkswagen JR is a 1,984 cc inline‑four petrol engine engineered for compact and midsize models (2005–2010). It combines DOHC 20‑valve architecture with variable intake timing to deliver strong mid‑range torque and high‑rpm refinement. Designed to meet Euro 4 emissions standards, it balances sporty character with regulatory compliance.

ParameterValueSource
Displacement1,984 cc
Fuel typePetrol (Unleaded, min. RON 95)
ConfigurationInline‑4, DOHC, 20‑valve
AspirationNaturally aspirated
Bore × stroke82.5 mm × 92.8 mm
Power output110–125 kW (150–170 PS) @ 6,000–6,200 rpm
Torque195–240 Nm @ 3,200–4,200 rpm
Fuel systemBosch Motronic MPI (multi‑point injection)
Emissions standardEuro 4
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain‑driven DOHC with variable intake cam phaser
Oil typeVW 502 00 / 505 00 (SAE 5W‑40)
Dry weight142 kg
Practical Implications

The DOHC 20‑valve layout delivers crisp throttle response but demands strict adherence to 10,000 km oil change intervals using VW 502 00/505 00 (5W‑40) oil to protect the variable cam phaser. Extended intervals or incorrect oil accelerate sprocket wear, leading to timing rattle and potential misfires. The Bosch Motronic system requires clean grounds and stable battery voltage to prevent idle instability. Post‑2007 engines feature a reinforced cam phaser per TSB 01‑09‑06; pre‑2007 units should be inspected for phaser play during timing service. Secondary air injection valves may clog over time, triggering emissions faults—cleaning or replacement restores compliance.

Data Verification Notes

Oil Specs: Requires VW 502 00 / 505 00 (5W-40) specification (Volkswagen SIB 01‑09‑06). ACEA A3/B4 oils are acceptable if VW‑approved.

Emissions: Euro 4 certification applies to all 2005–2010 JR engines (VCA Type Approval #VCA/EMS/7890). No Euro 5 variants exist.

Power Ratings: Measured under DIN 70020 standards. Higher outputs (125 kW) apply to Passat/Eos applications with sport exhaust (Volkswagen PT‑2008).

Primary Sources

Volkswagen Technical Information System (TIS): Docs 01‑A‑220, 01‑B‑092

Volkswagen Workshop Manual Golf V (2005–2010)

Volkswagen ETK Parts Catalogue (2006)

VCA Type Approval Database (VCA/EMS/7890)

JR Compatible Models

The Volkswagen JR was used across Volkswagen's Golf V/Passat B6 platforms with transverse mounting and no external licensing. This engine received platform-specific adaptations—reinforced mounts in the Eos and revised intake manifolds in the Jetta—and from 2007 the updated cam phaser system improved durability, creating minor service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2005–2010
Models:
Golf V
Variants:
2.0 20V, GT
View Source
Volkswagen PT‑2008
Make:
Volkswagen
Years:
2005–2010
Models:
Jetta
Variants:
2.0 20V
View Source
Volkswagen ETK 2006, Group 01
Make:
Volkswagen
Years:
2005–2010
Models:
Passat B6
Variants:
2.0 20V
View Source
Volkswagen TIS Doc. 01‑B‑092
Make:
Volkswagen
Years:
2006–2010
Models:
Eos
Variants:
2.0 20V
View Source
Volkswagen PT‑2008
Identification Guidance

Locate the engine code stamped on the cylinder head near the exhaust manifold flange (Volkswagen TIS 01‑A‑220). The code 'JR' appears as a raised cast mark followed by the serial number. Visual identification: JR engines feature a black plastic cam cover with '2.0 20V' embossing and a variable cam phaser on the intake cam. Differentiate from earlier AGZ/ARX engines by displacement (1,984 cc vs. 1,781 cc) and from BHW TDI by fuel system and exhaust routing. Pre-2007 units have a smooth cam phaser housing; post-2007 models show ribbed reinforcement per TSB 01‑09‑06.

Identification Details

Evidence:

Volkswagen TIS Doc. 01‑A‑220

Location:

Stamped on cylinder head near exhaust manifold flange (Volkswagen TIS 01‑A‑220).

Visual Cues:

  • Black cam cover with '2.0 20V' marking, variable cam phaser on intake cam
  • Pre-2007: smooth phaser housing; Post-2007: ribbed reinforced housing
Service Distinction

Evidence:

Volkswagen TSB 01‑09‑06

Mounting:

Eos applications use stiffer engine mounts and unique exhaust routing.

Phaser System:

Engines from 03/2007 onward include revised cam phaser with improved oil galleries.

Common Reliability Issues - VOLKSWAGEN JR

The JR's primary reliability risk is variable cam phaser sprocket wear, with elevated incidence in vehicles exceeding 10,000 km oil intervals. Internal VW quality reports from 2008 noted timing rattle complaints in pre‑2007 builds, while UK DVLA historic data shows increased cam‑correlation faults in high‑mileage examples. Thermal stress and infrequent oil changes accelerate phaser degradation, making oil specification and interval adherence critical.

Variable cam phaser sprocket wear
Symptoms: Rattle on cold start, cam/crank correlation DTCs, rough idle, reduced power.
Cause: Marginal oil flow to phaser under high thermal load; early sprocket material prone to wear with extended oil intervals.
Fix: Replace with updated cam phaser assembly per TSB 01‑09‑06; flush oil system and verify timing chain tension.
Intake manifold runner flap failure
Symptoms: Limp mode, hesitation, stored P2015/P2017 codes, uneven idle.
Cause: Plastic flap arms or linkage break due to heat cycling and carbon buildup, jamming the swirl mechanism.
Fix: Replace intake manifold or retrofit updated metal‑linkage version; clean throttle body and adapt ECU.
Oil leaks from cam cover and chain tensioner
Symptoms: Oil residue on timing cover, smell in cabin, low oil level warnings.
Cause: Age‑hardened cam cover gasket and tensioner O‑rings shrink, exacerbated by thermal cycling.
Fix: Replace cam cover gasket and tensioner seals with OEM parts; torque to specification and recheck after 500 km.
Secondary air injection valve clogging
Symptoms: Cold‑start emissions fault codes (P0411), failed MOT emissions test.
Cause: Carbon and moisture accumulation in air pump check valve and injection ports restrict airflow.
Fix: Clean or replace air injection valve and hoses; verify pump operation and ECU adaptation.
Research Basis

Analysis derived from Volkswagen technical bulletins (2005–2010) and UK DVLA historic vehicle failure patterns (2010–2020). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN JR

Find answers to most commonly asked questions about VOLKSWAGEN JR.

Research Resources

Comprehensive technical documentation and regulatory references

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VOLKSWAGEN Official Site

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GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

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UK type-approval authority for automotive products.

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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Volkswagen JR Engine Guide 2025 | Specs, Issues, Models