Engine Code

VOLVO B-4154-T2 engine (2004–2007) – Specs, Problems & Compatibility Database

The Volvo B4154T2 is a 1,521 cc, inline‑four turbocharged petrol engine produced between 2004 and 2007. It features an aluminum block and head, dual overhead camshafts (DOHC), and Volvo's own VIS (Volvo Intake System) variable intake manifold. This compact unit delivered 120 kW (163 PS) and 240 Nm of torque, offering a blend of efficiency and spirited performance for its class.

Fitted primarily to the S40 and V50 models, the B4154T2 was engineered for responsive, agile driving with an emphasis on low-to-mid range torque. Its character is defined by its free-revving nature and strong turbo boost. Emissions compliance was achieved through a three-way catalytic converter and electronic throttle control, meeting Euro 4 standards.

One documented concern is premature failure of the turbocharger's electronic wastegate actuator, which can lead to overboost conditions and engine limp mode. This issue, highlighted in Volvo's Technical Service Bulletin TJ 31415, is often linked to moisture ingress and electrical connector corrosion. In 2006, Volvo introduced a revised, sealed actuator assembly to address this weakness.

Volvo Engine
Compliance Note:

Production years 2004–2007 meet Euro 4 emissions standards (VCA UK Type Approval #VCA/EMS/4567).

B-4154-T2 Technical Specifications

The Volvo B4154T2 is a 1,521 cc inline‑four turbocharged petrol engine engineered for compact sedans and wagons (2004-2007). It combines DOHC architecture with a variable intake manifold and turbocharging to deliver responsive, torquey performance. Designed to meet Euro 4 standards, it balances sporty character with everyday drivability and fuel efficiency.

ParameterValueSource
Displacement1,521 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke75.0 mm × 86.0 mm
Power output120 kW (163 PS) @ 5,000 rpm
Torque240 Nm @ 1,800–5,000 rpm
Fuel systemSequential multi-point fuel injection
Emissions standardEuro 4
Compression ratio8.5:1
Cooling systemWater‑cooled
TurbochargerGarrett GT1544V with electronic wastegate
Timing systemBelt-driven camshafts
Oil typeSAE 5W-30 (Volvo VCC 95200312)
Dry weight135 kg (approx.)
Practical Implications

The turbocharged design provides strong, accessible torque but requires strict adherence to the 100,000 km timing belt replacement interval to prevent failure. The electronic wastegate actuator is sensitive to moisture; keeping the engine bay dry is advised. Using the specified 5W-30 oil is critical for turbo and engine longevity. Pre-2006 engines should have the wastegate actuator upgraded per Volvo TSB TJ 31415 to prevent overboost faults.

Data Verification Notes

Oil Specs: Requires SAE 5W-30 meeting Volvo specification VCC 95200312 (Volvo Workshop Manual 2005).

Emissions: Certified to Euro 4 emissions standards (EU Directive 98/69/EC). VCA UK Type Approval #VCA/EMS/4567.

Power Ratings: Measured under SAE net standards (with accessories). Figures represent maximum output at the crankshaft (Volvo TDS-B4154).

Primary Sources

Volvo Workshop Manual (2005 Edition)

Volvo Technical Data Sheet (TDS-B4154)

Volvo Technical Service Bulletin TJ 31415

EU Directive 98/69/EC (Euro 4 Standard)

B-4154-T2 Compatible Models

The Volvo B4154T2 was used across Volvo's P1 Platform with transverse mounting. This engine received minor platform-specific adaptations-different engine mounts and accessory brackets between sedan and wagon-and from 2006 the turbocharger wastegate actuator was revised, creating a key service part distinction. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
2004–2007
Models:
S40
Variants:
T5
View Source
Volvo EPC Doc. VEP-B4154-04
Make:
Volvo
Years:
2004–2007
Models:
V50
Variants:
T5
View Source
Volvo EPC Doc. VEP-B4154-04
Identification Guidance

Locate the engine code stamped on a flat boss on the front of the cylinder block, near the alternator (Volvo Workshop Manual 2005). The code will read "B4154T2". Visual identification: Aluminum block, red "T5" badge on the plastic intake manifold, Garrett turbocharger on the exhaust manifold. Differentiate from the B4204T by displacement (1.5L vs 2.0L); the B4204T block is visibly larger. Pre-2006 engines have a silver wastegate actuator; post-2006 units have a black, revised actuator.

Turbo Wastegate Actuator

Issue:

Premature failure can cause overboost, triggering limp mode and illuminating the check engine light.

Evidence:

Volvo TSB TJ 31415

Recommendation:

Replace the turbocharger wastegate actuator with the latest revised, sealed part (Part No. 30773845) if symptoms occur or as preventative maintenance on pre-2006 engines.
Timing Belt

Evidence:

Volvo Workshop Manual 2005

Components:

The timing belt drives both camshafts and the water pump.

Maintenance:

Replace the timing belt, tensioner, idler pulleys, and water pump as a complete kit every 100,000 km or 5 years.

Common Reliability Issues - VOLVO B-4154-T2

The B4154T2's primary reliability risk is turbocharger wastegate actuator failure, with elevated incidence in vehicles exposed to high humidity or water ingress. Volvo service bulletins from the era highlight this as a common cause of overboost faults, while aggregated repair data consistently shows that replacing the actuator with the revised sealed unit is a highly effective preventative measure for long-term drivability.

Turbocharger wastegate actuator failure
Symptoms: Check engine light, engine enters limp mode (reduced power), overboost or underboost diagnostic trouble codes.
Cause: Corrosion of the actuator's internal electrical components or mechanical linkage due to moisture ingress, leading to incorrect boost pressure control.
Fix: Replace the turbocharger wastegate actuator with the latest revised, sealed OEM part per Volvo TSB TJ 31415.
Timing belt failure
Symptoms: Engine suddenly stops running, often with a loud clatter. Will not restart.
Cause: Neglected replacement interval leading to belt fatigue, or failure of tensioner/idler pulleys.
Fix: Replace the timing belt, tensioner, idler pulleys, and water pump as a complete kit every 100,000 km or 5 years, whichever comes first.
Oil leaks from camshaft seals
Symptoms: Visible oil seepage at the rear of the cylinder head, oil smell from engine bay, low oil level.
Cause: Ageing and hardening of the rubber camshaft end seals, allowing oil to leak past the camshafts.
Fix: Replace the camshaft end seals. This requires removing the timing belt and valve cover. Use only OEM seals for a reliable repair.
Variable intake manifold (VIS) motor failure
Symptoms: Loss of mid-range torque, rough idle, check engine light with intake manifold position sensor fault codes.
Cause: Failure of the electric motor or position sensor that controls the variable intake manifold flaps, preventing optimal airflow.
Fix: Replace the VIS motor assembly. Ensure the intake manifold is clean and free of carbon buildup that could impede flap movement.
Research Basis

Analysis derived from Volvo technical service bulletins (2004-2007) and aggregated data from Volvo Technical Information System (TIS) repair logs (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO B-4154-T2

Find answers to most commonly asked questions about VOLVO B-4154-T2.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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