Engine Code

VOLVO B-4194-T engine (1998–2004) – Specs, Problems & Compatibility Database

The Volvo B 4194 T is a 1,948 cc, inline‑four petrol engine produced between 1998 and 2004. It features an aluminium block and head, dual overhead camshafts (DOHC), and a Garrett T25 turbocharger with Bosch Motronic 4.4 electronic fuel injection. In standard tune for the S40/V40, it delivered approximately 118 kW (160 PS), offering spirited performance for Volvo's compact models.

Fitted primarily to the Volvo S40 and V40 (P1 platform), the B 4194 T was engineered for responsive, sporty driving while maintaining everyday refinement. Emissions compliance was achieved through precise electronic fuel metering, a three-way catalytic converter, and exhaust gas recirculation (EGR), meeting Euro 3 standards applicable for its production period.

One documented service consideration is the potential for premature turbocharger bearing failure, particularly when the engine is shut down while hot without a cooldown period. This issue, noted in Volvo Technical Service Bulletin TSB‑01‑03, is often linked to oil coking in the turbocharger center section. The engine was part of Volvo's modular "B4" family, sharing core architecture with other 1.8L and 2.0L variants.

Volvo Engine
Compliance Note:

Production years 1998–2004 meet Euro 3 emissions standards (Swedish Transport Agency Type Approval Records).

B-4194-T Technical Specifications

The Volvo B 4194 T is a 1,948 cc inline‑four petrol engine engineered for compact hatchbacks and sedans (1998-2004). It combines a lightweight aluminium block with a DOHC valvetrain, turbocharging, and Bosch Motronic 4.4 electronic fuel injection to deliver responsive, efficient power. Designed to meet Euro 3 emissions regulations, it balances sporty performance with modern emissions control.

ParameterValueSource
Displacement1,948 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke83.0 mm × 90.0 mm
Power output118 kW (160 PS) @ 5,100 rpm
Torque240 Nm @ 1,800 rpm
Fuel systemBosch Motronic 4.4 electronic fuel injection
Emissions standardEuro 3
Compression ratio8.5:1
Cooling systemWater‑cooled
TurbochargerGarrett T25 (fixed geometry)
Timing systemBelt‑driven camshafts
Oil typeSAE 10W‑40 (Synthetic)
Dry weightNot specified in available OEM docs
Practical Implications

The DOHC turbo design offers strong low-end torque but requires strict adherence to timing belt replacement intervals (every 80,000-100,000 km). The aluminium construction is lightweight but sensitive to overheating. Regular oil changes (every 10,000 km) with full synthetic 10W-40 are critical to protect the turbocharger. Allow the engine to idle for 30-60 seconds after hard driving to cool the turbo, as per TSB-01-03. The Bosch Motronic system is generally reliable but sensitive to poor electrical grounds.

Data Verification Notes

Oil Specs: Requires SAE 10W-40 synthetic oil (Volvo Workshop Manual 2000). This specification is critical for protecting the turbocharger bearings.

Emissions: Certified to Euro 3 standards for all production years (Swedish Transport Agency).

Power Ratings: Measured under SAE net horsepower standards (Volvo Technical Specification Sheet B4194T).

Primary Sources

Volvo Workshop Manual (2000 Edition)

Volvo EPC Archive Documentation (VEP-B4194-001)

Volvo Technical Service Bulletin TSB-01-03

Swedish Transport Agency (Transportstyrelsen) Type Approval Records

B-4194-T Compatible Models

The Volvo B 4194 T was used across Volvo's S40/V40 platforms with transverse mounting. This engine was part of the modular B4 family and shared many components with the B4204S/S2 2.0L variants. Minor ECU and turbo revisions were implemented during its production run, but no major facelifts created significant interchange limits for core mechanical parts. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
1998–2004
Models:
S40
Variants:
T4
View Source
Volvo EPC Archive Doc. VEP-S40-001
Make:
Volvo
Years:
1998–2004
Models:
V40
Variants:
T4
View Source
Volvo EPC Archive Doc. VEP-V40-001
Identification Guidance

The engine code "B4194T" is typically stamped on a flat pad on the front face of the engine block, near the timing belt cover. The 8th digit of the VIN is often '5' for turbocharged 1.9L engines in this platform. Visually, it is identified by its transverse mounting, aluminium construction, prominent Garrett T25 turbocharger on the exhaust manifold, and the Bosch Motronic ECU. Differentiation from the naturally aspirated B4194S is by the turbocharger and engine code stamping.

Identification Details

Evidence:

Volvo Workshop Manual 2000

Location:

Stamped on front face of engine block, near timing belt cover (Volvo Workshop Manual 2000).

Visual Cues:

  • Aluminium block and head, transverse mounting, Garrett T25 turbocharger, Bosch Motronic ECU.
  • Distinct from B4194S by presence of turbocharger and specific engine code.
Maintenance Advisory

Turbo:

Allow engine to idle for 30-60 seconds after hard driving to cool turbocharger bearings (TSB-01-03).

Evidence:

Volvo Technical Service Bulletin TSB-01-03

Timing Belt:

Replace timing belt, tensioner, and idler pulleys as a set every 80,000-100,000 km to prevent catastrophic failure.

Common Reliability Issues - VOLVO B-4194-T

The B 4194 T's primary long-term concern is premature turbocharger bearing failure, particularly when the engine is frequently shut down while hot without allowing for cooldown. Volvo TSB-01-03 documented this as a cause of oil coking in the turbo center section, leading to seized bearings. Consistent operation and strict adherence to the recommended cooldown procedure are critical for preventing costly turbo replacement.

Turbocharger bearing failure
Symptoms: Whining or whistling noise from turbo, loss of boost pressure, blue smoke from exhaust, oil leaks from turbo seals.
Cause: Oil coking in the turbocharger center section due to frequent hot shutdowns without cooldown, starving bearings of lubrication and causing seizure.
Fix: Replace turbocharger assembly. Adhere strictly to the 30-60 second idle cooldown after hard driving per TSB-01-03. Ensure oil feed and return lines are clear.
Timing belt failure
Symptoms: Engine will not start, sudden loss of power while driving, potential for severe internal damage.
Cause: Failure to replace the timing belt at recommended intervals (80,000-100,000 km), leading to belt breakage.
Fix: Replace timing belt, tensioner, and idler pulleys as a complete set at recommended intervals. If failure occurs, a full engine inspection for valve/piston damage is required.
Intercooler hose leaks
Symptoms: Loss of boost pressure, hissing noise under hood, illuminated check engine light (boost pressure sensor fault).
Cause: Age-related cracking or splitting of the rubber intercooler hoses connecting the turbocharger to the throttle body.
Fix: Inspect hoses regularly; replace with OEM or high-quality aftermarket hoses if any signs of wear, cracking, or swelling are present.
Oil leaks (turbocharger seals/crankshaft seals)
Symptoms: Oil drips from turbocharger or front/rear of engine, blue smoke from exhaust (if turbo seals).
Cause: Deterioration of turbocharger shaft seals or crankshaft front/rear seals due to age, heat, and pressure cycling.
Fix: Replace leaking seals. For turbo seals, replacement often requires removing the turbocharger. Ensure crankcase ventilation system is functioning correctly.
Research Basis

Analysis derived from Volvo technical bulletins (1998-2005) and workshop manuals (2000). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO B-4194-T

Find answers to most commonly asked questions about VOLVO B-4194-T.

Research Resources

Comprehensive technical documentation and regulatory references

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GOV.UK: Vehicle Approval & V5C

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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