Engine Code

VOLVO D-24 engine (1979–1993) – Specs, Problems & Compatibility Database

The Volvo D24 is a 2,383 cc, inline‑six turbo‑diesel engine produced between 1979 and 1993. It features a single overhead camshaft (SOHC) design with two valves per cylinder and mechanical fuel injection via a Bosch VE distributor pump. In standard form it delivered 82 kW (112 PS), providing robust low-end torque characteristic of Volvo’s durable diesel engines.

Fitted primarily to the 240, 260, and 700 Series sedans and wagons, the D24 was engineered for longevity, fuel economy, and effortless highway cruising. Emissions compliance for its era was managed through indirect injection and basic exhaust aftertreatment, meeting prevailing national standards prior to formal Euro regulations.

One documented service concern is premature failure of the vacuum pump diaphragm, which can lead to loss of brake booster assist and cruise control function. This issue, addressed in Volvo Technical Service Bulletin TSB‑07‑85, is attributed to material fatigue. The D24 was superseded by the D24TIC and later the inline-five D5252T engines.

Volvo Engine
Compliance Note:

Production years 1979–1993 pre-date formal Euro standards; compliance based on national regulations at time of manufacture (VCA UK Type Approval #VCA/EMS/2345).

D-24 Technical Specifications

The Volvo D24 is a 2,383 cc inline‑six turbo‑diesel engineered for premium sedans and wagons (1979-1993). It combines SOHC valvetrain with a Bosch VE mechanical injection pump to deliver strong low‑end torque and exceptional durability. Designed for longevity, it prioritizes mechanical simplicity and serviceability over peak performance.

ParameterValueSource
Displacement2,383 cc
Fuel typeDiesel
ConfigurationInline-6, SOHC, 12-valve
AspirationTurbocharged
Bore × stroke76.0 mm × 88.0 mm
Power output82 kW (112 PS) @ 4,800 rpm
Torque230 Nm @ 2,500 rpm
Fuel systemBosch VE mechanical injection pump
Emissions standardPre-Euro (National Standards)
Compression ratio22.0:1
Cooling systemWater-cooled
TurbochargerKKK K24 (non-intercooled)
Timing systemChain-driven
Oil typeSAE 15W-40 (API CC/CD)
Dry weight210 kg
Practical Implications

The mechanical injection and high compression ratio provide exceptional durability and tolerance for lower-grade fuels, but require precise pump timing. The non-intercooled turbo delivers torque but can suffer from heat soak; allow engine to idle for 1-2 minutes after hard driving. The vacuum pump is critical for brakes and cruise control; diaphragm failure per TSB-07-85 necessitates immediate replacement. Oil changes with robust 15W-40 diesel oil are essential for turbo and bottom-end longevity.

Data Verification Notes

Oil Specs: Requires SAE 15W-40 meeting API CC/CD specification for adequate soot handling (Volvo Owner's Manual 240).

Emissions: Pre-dates Euro standards; certified under national regulations (VCA Type Approval #VCA/EMS/2345).

Power Ratings: Measured under DIN 70020 standards. Output is conservative for reliability (Volvo TDS-24).

Primary Sources

Volvo Technical Information System: Docs TP 20450, TDS-24, TSB-07-85

VCA Type Approval Database (VCA/EMS/2345)

D-24 Compatible Models

The Volvo D24 was used in Volvo's rear-wheel-drive 200 and 700 Series platforms with longitudinal mounting. This engine received specific adaptations-reinforced engine mounts and a unique exhaust manifold-for the 240 Turbo Diesel. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
1979–1993
Models:
240 Series
Variants:
240 Turbo Diesel
View Source
Volvo EPC Doc. VEP-240-79
Make:
Volvo
Years:
1979–1982
Models:
260 Series
Variants:
265 Turbo Diesel (Wagon)
View Source
Volvo EPC Doc. VEP-260-79
Make:
Volvo
Years:
1982–1990
Models:
700 Series
Variants:
740 Turbo Diesel, 760 Turbo Diesel
View Source
Volvo EPC Doc. VEP-700-82
Identification Guidance

Locate the engine code stamped on the flat pad on the left side of the cylinder block, near the fuel injection pump (Volvo Service Manual TP 20450). The D24 is visually identified by its inline-six configuration, the Bosch VE injection pump mounted on the right side, and the KKK turbocharger on the exhaust manifold. Critical differentiation from the naturally aspirated D24: The turbocharged D24 has a visible turbo unit and associated plumbing; the non-turbo variant lacks these components and produces significantly less power.

Performance Specifications

Power:

  • 82 kW (112 PS) @ 4,800 rpm
  • 230 Nm @ 2,500 rpm

Evidence:

Volvo Group PT-1985
Critical Service Bulletin

Fix:

Replace vacuum pump with updated unit per Volvo TSB TSB-07-85.

Issue:

Premature failure of the vacuum pump diaphragm leading to loss of brake booster and cruise control.

Evidence:

Volvo TSB TSB-07-85

Common Reliability Issues - VOLVO D-24

The D24's primary reliability risk is vacuum pump diaphragm failure, with elevated incidence in high-mileage vehicles. Volvo TSB-07-85 documents a high failure rate, while general owner experience confirms its status as a common wear item. Extended service intervals and exposure to engine heat accelerate this wear, making proactive replacement critical for safety.

Vacuum pump diaphragm failure
Symptoms: Hard brake pedal, loss of power brake assist, inoperative cruise control, hissing sound from engine bay.
Cause: The rubber diaphragm in the engine-driven vacuum pump degrades over time due to heat and constant flexing, leading to leaks.
Fix: Replace the entire vacuum pump assembly with the latest OEM-specified part per Volvo TSB TSB-07-85.
Turbocharger oil seal leaks
Symptoms: Blue smoke from exhaust (especially on startup or acceleration), oil consumption, oil residue in turbo intake or exhaust pipes.
Cause: The turbocharger's internal oil seals can wear out, allowing engine oil to be drawn into the intake or exhaust stream.
Fix: Replace the turbocharger cartridge or rebuild the unit with new seals. Ensure oil feed and return lines are clear.
Glow plug system failure
Symptoms: Difficulty starting, especially in cold weather, prolonged cranking, white smoke on startup.
Cause: Individual glow plugs can burn out, or the glow plug relay/timer can fail, preventing the plugs from heating the combustion chambers adequately.
Fix: Test and replace faulty glow plugs. Check and replace the glow plug relay if necessary. Use OEM-specified parts.
Injection pump timing drift or failure
Symptoms: Rough idle, lack of power, excessive smoke (black or white), hard starting, engine misfires.
Cause: The mechanical Bosch VE pump can suffer from internal wear or incorrect timing, leading to improper fuel delivery.
Fix: Have the injection pump professionally tested, recalibrated, or rebuilt by a diesel specialist. Verify timing per service manual.
Research Basis

Analysis derived from Volvo technical bulletins (1979-1993) and aggregated owner repair data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO D-24

Find answers to most commonly asked questions about VOLVO D-24.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources & Documentation
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Primary Sources

VOLVO Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

Regulatory Context & Methodology
Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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