Engine Code

VOLVO D-419-2T engine (1993–1996) – Specs, Problems & Compatibility Database

The Volvo D 4192 T is a 1,870 cc, inline‑four turbo‑diesel engine produced between 1993 and 1996. It was engineered for Volvo's compact executive segment, featuring indirect injection, a fixed-geometry turbocharger, and a single overhead camshaft (SOHC) with two valves per cylinder. In standard form, it produced approximately 66 kW (90 PS) and 185 Nm of torque, prioritizing durability and low-end pulling power over peak performance.

Fitted primarily to the Volvo 440/460 (400 Series) and early 480 models, the D 4192 T was designed for economical, reliable transportation with a focus on torque for everyday drivability. Emissions compliance for its production era was met through basic mechanical fuel injection and exhaust aftertreatment, aligning with Euro 1 standards.

A documented service consideration involves the Bosch VE-type injection pump, which can develop internal wear or leakage over high mileage, leading to starting difficulties or uneven running. This is addressed in Volvo's workshop manuals, which specify inspection and calibration procedures for the pump to maintain optimal fuel delivery.

Volvo Engine
Compliance Note:

Production years 1993–1996 meet Euro 1 standards as per applicable EU regulations at the time of manufacture (VCA UK Type Approval historical records).

D-419-2T Technical Specifications

The Volvo D 4192 T is a 1,870 cc inline‑four turbo‑diesel engineered for compact executive models (1993-1996). It combines indirect injection with a fixed-geometry turbocharger to deliver robust low-end torque and dependable service. Designed to meet Euro 1 emissions standards, it prioritizes longevity and economy over high performance.

ParameterValueSource
Displacement1,870 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged
Bore × stroke83.0 mm × 86.4 mm
Power output66 kW (90 PS) @ 4,500 rpm
Torque185 Nm @ 2,500 rpm
Fuel systemBosch VE distributor injection pump
Emissions standardEuro 1
Compression ratio22.5:1
Cooling systemWater‑cooled
TurbochargerFixed-geometry turbo (KKK or Garrett)
Timing systemChain-driven camshaft
Oil typeACEA B3/B4 or equivalent (SAE 15W-40)
Practical Implications

The high compression ratio and indirect injection provide strong low-RPM pulling power ideal for steady cruising but demand regular oil changes with robust diesel-rated oil to protect the chain-driven SOHC and turbocharger. The Bosch VE pump requires clean, high-quality diesel fuel to prevent internal wear; contaminated fuel is a primary cause of pump failure. Pre-heating via glow plugs is essential in cold weather for reliable starting. Turbocharger lifespan is extended by allowing brief idle periods before shutdown.

Data Verification Notes

Oil Specs: Requires ACEA B3/B4 specification oil (Volvo Owner's Manual 1994). Modern equivalents meeting ACEA B4 are suitable.

Emissions: Euro 1 certification applies to all 1993-1996 production (EU Directive 91/441/EEC). No market-specific variations documented.

Power Ratings: Measured under EEC 80/1269 standards. Output is consistent across documented applications (Volvo PT-1995).

Primary Sources

Volvo Technical Information System (TIS) / Workshop Manuals: TP 30780

Volvo Group Powertrain Specifications (PT-1995)

EU Directive 91/441/EEC (Euro 1 Standard)

ACEA European Oil Sequences

D-419-2T Compatible Models

The Volvo D 4192 T was used in Volvo's 400 Series platform with transverse mounting. This engine received minor platform-specific adaptations for the 440/460 saloon/hatchback and the 480 coupe, primarily concerning ancillary mounting and exhaust routing. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
1993-1996
Models:
440/460 (400 Series)
Variants:
D4, TD
View Source
Volvo EPC 1996
Make:
Volvo
Years:
1993-1995
Models:
480
Variants:
ES Turbo Diesel
View Source
Volvo EPC 1996
Identification Guidance

Locate the engine identification plate, typically riveted to the inlet manifold or cylinder head, displaying the code "D 4192 T". The 8th digit of the VIN for 400 Series vehicles is "D" for diesel models. Visually, the engine can be identified by its cast-iron block, SOHC valve cover, and the prominent Bosch VE injection pump mounted on the right side. Differentiation from the non-turbo D 4192 is the presence of the turbocharger and associated pipework. Service parts are generally consistent across 440/460 and 480 applications for this engine code, but ancillary components (mounts, manifolds) may differ; always verify part numbers using the VIN in the official EPC.

Common Reliability Issues - VOLVO D-419-2T

The D 4192 T's primary service consideration is the Bosch VE injection pump, with potential for wear or leakage over extended service life. Volvo workshop data indicates pump recalibration or replacement is a common high-mileage service item, while general mechanical robustness is good with proper maintenance. Extended idling and poor fuel quality accelerate pump wear, making fuel filter changes and using clean diesel critical.

Bosch VE Injection Pump Wear/Leakage
Symptoms: Hard starting (especially when hot), uneven idle, loss of power, visible diesel leaks from pump body.
Cause: Internal wear of pump plungers or seals due to age, contaminated fuel, or insufficient lubrication from low-quality diesel.
Fix: Overhaul or replace the injection pump with a calibrated unit per Volvo workshop procedure; always replace fuel filters simultaneously.
Turbocharger Seal Failure
Symptoms: Blue smoke from exhaust (especially on overrun), oil consumption, whistling/whining noise from turbo.
Cause: Wear of the turbocharger shaft seals, often accelerated by lack of post-drive idle cooling or infrequent oil changes.
Fix: Replace turbocharger cartridge or seals; ensure correct oil grade and service intervals; allow 30-60 seconds idle after hard driving.
Glow Plug or Relay Failure
Symptoms: Difficulty starting in cold weather, prolonged cranking, white smoke on cold start that clears as engine warms.
Cause: Worn glow plugs or a failing glow plug relay/controller preventing adequate pre-heating of combustion chambers.
Fix: Test and replace faulty glow plugs and/or relay; ensure battery is in good condition to supply sufficient cranking power.
Exhaust Manifold Cracking
Symptoms: Ticking/tapping noise from engine bay (especially when cold), exhaust smell in cabin, reduced turbo boost.
Cause: Thermal stress and vibration leading to cracks in the cast iron exhaust manifold, particularly at the turbo flange.
Fix: Replace cracked exhaust manifold with OEM or high-quality aftermarket casting; ensure all mounting bolts are correctly torqued.
Research Basis

Analysis derived from Volvo technical bulletins (1993-1996) and workshop manual data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO D-419-2T

Find answers to most commonly asked questions about VOLVO D-419-2T.

Research Resources

Comprehensive technical documentation and regulatory references

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VOLVO Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

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UK type-approval authority for automotive products.

Official Documentation

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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