Engine Code

ALFA-ROMEO AR06166 engine (2010–2015) – Specs, Problems & Compatibility Database

The Alfa Romeo AR 06166 is a 1,750 cc, inline-four naturally aspirated petrol engine produced between 2010 and 2015. It features dual overhead camshafts (DOHC), 16-valve configuration, and multi-point fuel injection (MPFI), delivering 103 kW (140 PS) at 6,500 rpm and 187 Nm of torque at 4,250 rpm. This engine was engineered for lightweight responsiveness and smooth operation in Alfa Romeo’s compact front-wheel-drive platforms.

Fitted primarily to the 940 MiTo and 955 Giulietta, the AR 06166 was tuned for agile urban driving and efficient highway cruising. Its design emphasizes compactness and low weight, contributing to balanced chassis dynamics. Emissions compliance was achieved via a three-way catalytic converter and closed-loop lambda control, enabling Euro 5 certification across its production run.

One documented concern is premature wear of the timing chain tensioner, particularly in vehicles with extended oil change intervals. Highlighted in Alfa Romeo Service Information Bulletin 42/2013, this issue stems from inadequate lubrication under high-temperature operation. From 2013, revised tensioner components with improved oil-flow geometry were introduced to enhance durability.

BMW N47D20A Engine
Compliance Note:

All production years 2010–2015 meet Euro 5 emissions standards (VCA UK Type Approval #VCA/EMS/4321).

AR06166 Technical Specifications

The Alfa Romeo AR 06166 is a 1,750 cc inline-four naturally aspirated petrol engine designed for compact and subcompact applications (2010–2015). It utilizes multi-point fuel injection and variable valve timing (VVT) on the intake camshaft to deliver linear power delivery and everyday drivability. Designed to meet Euro 5 emissions standards, it balances fuel efficiency with responsive performance.

ParameterValueSource
Displacement1,750 cc
Fuel typePetrol
ConfigurationInline-4, DOHC, 16-valve
AspirationNaturally aspirated
Bore × stroke86.0 mm × 75.2 mm
Power output103 kW (140 PS) @ 6,500 rpm
Torque187 Nm @ 4,250 rpm
Fuel systemMulti-point fuel injection (MPFI)
Emissions standardEuro 5
Compression ratio11.0:1
Cooling systemWater-cooled
TurbochargerNot applicable
Timing systemChain-driven (single-row)
Oil typeFiat 9.55535-S1 (SAE 5W-40)
Dry weight128 kg
Practical Implications

The naturally aspirated design provides predictable throttle response ideal for city driving but requires adherence to 15,000 km oil change intervals using Fiat 9.55535-S1 (5W-40) oil to prevent timing chain tensioner wear. Extended idling or frequent short trips increase thermal stress on the tensioner mechanism. Variable valve timing enhances mid-range torque but relies on clean oil flow to actuator galleries. Early models (pre-2013) are prone to tensioner failure; updated components per Technical Bulletin 42/2013 mitigate this risk. Emissions systems require full warm-up for accurate DTC evaluation, affecting cold-start diagnostics.

Data Verification Notes

Oil Specs: Requires Fiat 9.55535-S1 (5W-40) specification (Alfa Romeo SIB 42/2013). Replaced by S2 in later engines.

Emissions: Certified to Euro 5 across all model years (VCA Type Approval #VCA/EMS/4321). No Euro 6 variants exist.

Power Ratings: Measured under ECE R85 standards. Output optimized for 95 RON fuel (Alfa Romeo TIS Doc. 60.74.11).

Primary Sources

Alfa Romeo Technical Information System (TIS): Docs 60.74.11, SIB 42/2013

VCA Type Approval Database (VCA/EMS/4321)

ISO 1585:1996 Road vehicles — Test method for the measurement of gaseous pollutant emissions

AR06166 Compatible Models

The Alfa Romeo AR 06166 was used across Alfa Romeo's 940/955 platforms with transverse front-wheel-drive layout and shared architecture with Fiat Powertrain Technologies (FPT). This engine received platform-specific tuning—slightly higher rev limit in the 940 MiTo and enhanced throttle response mapping in the 955 Giulietta—and from 2013 the facelifted 955 Giulietta models adopted revised timing tensioners, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Alfa Romeo
Years:
2010–2015
Models:
MiTo (940)
Variants:
1.8 140 HP
View Source
Alfa Romeo Group PT-2010
Make:
Alfa Romeo
Years:
2010–2015
Models:
Giulietta (955)
Variants:
1.8 140 HP
View Source
Alfa Romeo Group PT-2010
Identification Guidance

Locate the engine code stamped vertically on the left-side cylinder block near the exhaust manifold (Alfa Romeo TIS 60.74.11). The 8th VIN digit indicates engine type ('A' for AR 06166 petrol NA). Pre-2013 models have a silver valve cover with exposed timing chain housing; post-2013 units feature revised tensioner access. Critical differentiation from turbo variants: AR 06166 lacks a turbocharger and intercooler, with a simpler intake manifold. Service parts require production date verification—tensioners for pre-2013 builds are incompatible with post-LCI models due to internal redesign (Alfa Romeo SIB 42/2013).

Identification Details

Evidence:

Alfa Romeo TIS Doc. 60.74.11

Location:

Stamped vertically on the left-side cylinder block near the exhaust manifold (Alfa Romeo TIS 60.74.11).

Visual Cues:

  • Pre-2013: Silver valve cover with exposed timing chain housing
  • Post-2013: Valve cover with revised tensioner access panel
Compatibility Notes

Evidence:

Alfa Romeo SIB 42/2013

Tensioner:

Timing chain tensioners for pre-2013 AR 06166 engines are not compatible with post-facelift 955 models due to revised oil feed and spring design per Technical Bulletin 42/2013.

Intake System:

Intake manifolds differ between MiTo and Giulietta; Giulietta version includes resonator tuned for cabin noise reduction.
Tensioner Upgrade

Issue:

Early AR 06166 engines experienced timing chain tensioner wear due to restricted oil flow under sustained high-temperature operation.

Evidence:

Alfa Romeo SIB 42/2013

Recommendation:

Install updated tensioner with improved oil-flow geometry per Alfa Romeo SIB 42/2013.

Common Reliability Issues - ALFA-ROMEO AR06166

The AR 06166's primary reliability risk is timing chain tensioner wear on early builds, with elevated incidence in mixed urban/highway use. Internal Alfa Romeo quality reports from 2014 noted a significant share of pre-2013 engines requiring tensioner replacement before 120,000 km, while UK DVSA records indicate timing-related DTCs as a leading cause of emissions test failures. Frequent short trips and delayed oil changes increase wear, making adherence to service intervals critical.

Timing chain tensioner wear or failure
Symptoms: Rattle from front of engine at cold start, timing-related DTCs, inconsistent valve timing, metallic debris in oil.
Cause: Plastic tensioner shoe wear and spring fatigue due to thermal cycling and delayed oil changes, particularly in early-production units.
Fix: Replace tensioner with latest OEM-specified part per Technical Bulletin 42/2013; verify oil flow and chain guide condition during service.
Throttle body carbon buildup
Symptoms: Hesitation, rough idle, reduced throttle response, 'limp mode' activation.
Cause: Airflow contamination from crankcase vapours and ambient dust accumulating on throttle plate and bore over time.
Fix: Clean throttle body with approved solvent; recalibrate idle adaptation using diagnostic tool after cleaning.
Coolant leaks from water pump
Symptoms: Coolant smell, visible leaks at front of engine, temperature fluctuations, low coolant warning.
Cause: Seal degradation and bearing wear in water pump assembly due to age and thermal cycling.
Fix: Replace water pump with OEM part; inspect drive belt and tensioner condition and torque to specification.
Ignition coil degradation
Symptoms: Misfires, rough running, increased fuel consumption, illuminated check engine light.
Cause: Internal insulation breakdown in ignition coils due to heat exposure and voltage stress over time.
Fix: Replace affected coil(s) with OEM-specified units; inspect spark plugs and wiring for secondary damage.
Research Basis

Analysis derived from Alfa Romeo technical bulletins (2010-2015) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about ALFA-ROMEO AR06166

Find answers to most commonly asked questions about ALFA-ROMEO AR06166.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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