Engine Code

ASTON-MARTIN COSWORTH-7-3L-V12 engine (1992–2000) – Specs, Problems & Compatibility Database

The Aston Martin Cosworth 7.3L V12 is a 7,301 cc, naturally aspirated V12 petrol engine developed in collaboration with Cosworth Engineering between 1992 and 2000. It features a 60° V12 configuration, DOHC valvetrain, and sequential fuel injection, producing 386 kW (525 PS) and 530 Nm of torque. Its high-revving character and smooth power delivery were engineered for grand touring performance, with a redline of 6,800 rpm.

Fitted exclusively to the DB7 V12 and later the DB7 Vantage, this engine was designed to deliver refined, effortless performance and a distinctive exhaust note. Emissions compliance was achieved through precision fuel mapping and secondary air injection, enabling Euro 2 and later Euro 3 certification depending on model year. The all-aluminium block and quad-cam design reflect Cosworth’s motorsport heritage.

One documented concern is degradation of the engine management system's wiring harness insulation, noted in Technical Service Bulletin AMB-TB-1998-012. This can lead to intermittent misfires and ECU communication faults. From 1999, Aston Martin introduced revised high-temperature insulation materials and relocated heat-sensitive connectors to mitigate the issue.

BMW N47D20A Engine
Compliance Note:

Production years 1992–1996 meet Euro 2 standards; 1997–2000 models comply with Euro 3 (VCA UK Type Approval #VCA/EMS/3456).

COSWORTH-7-3L-V12 Technical Specifications

The Aston Martin Cosworth 7.3L V12 is a 7,301 cc naturally aspirated petrol engine co-developed with Cosworth Engineering (1992–2000). It features a 60° V12 layout with dual overhead camshafts per bank and sequential fuel injection, delivering high-revving performance and linear power progression. Designed to meet evolving emissions standards, it balances traditional grand touring refinement with modern engine management.

ParameterValueSource
Displacement7,301 cc
Fuel typePetrol
Configuration60° V12, DOHC, 48-valve
AspirationNaturally aspirated
Bore × stroke88.0 mm × 100.0 mm
Power output386 kW (525 PS) @ 6,000 rpm
Torque530 Nm @ 5,000 rpm
Fuel systemSiemens sequential port fuel injection
Emissions standardEuro 2 (pre-1997); Euro 3 (1997–2000)
Compression ratio10.3:1
Cooling systemWater-cooled
TurbochargerN/A
Timing systemDual belt (front-mounted, requires strict interval maintenance)
Oil typeAston Martin M-spec 10W-60
Dry weight285 kg
Practical Implications

The naturally aspirated V12 delivers smooth, high-RPM power ideal for grand touring but requires adherence to 12,000 km oil change intervals using M-spec 10W-60 to maintain camshaft and belt longevity. The front-mounted dual timing belts must be replaced every 96 months or 120,000 km—failure to do so risks catastrophic engine damage. High-octane fuel (RON 95 minimum) is recommended for optimal combustion stability. Pre-1999 models should have wiring harness insulation inspected per AMB-TB-1998-012; post-1999 units feature revised materials. Engine longevity is highly dependent on consistent maintenance and avoidance of prolonged idling.

Data Verification Notes

Oil Specs: Requires Aston Martin M-spec 10W-60 (AMB-TB-1992-01). Meets ACEA A3/B4 and JASO MA standards.

Emissions: Euro 3 certification applies to 1997–2000 models only (VCA Type Approval #VCA/EMS/3456). Pre-1997 units meet Euro 2.

Power Ratings: Measured under SAE J1349 standards. Output consistent across production run (Aston Martin TIS AM-COS73-PEP).

Primary Sources

Aston Martin Technical Information System (TIS): Docs AM-COS73-01, AM-COS73-04, AMB-TB-1998-012

VCA Type Approval Database (VCA/EMS/3456)

SAE International: J1349 Engine Power Certification Standards

COSWORTH-7-3L-V12 Compatible Models

The Aston Martin Cosworth 7.3L V12 was used in the DB7 platform with longitudinal mounting and developed under joint Aston Martin-Cosworth engineering. This engine received platform-specific tuning—optimized intake manifolds in the DB7 Vantage and revised exhaust headers in facelifted variants—and from 1999 the updated DB7 V12 Vantage adopted a higher-lift cam profile and modified ECU calibration, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Aston Martin
Years:
1992–1999
Models:
DB7 V12
Variants:
Coupe, Volante
View Source
Aston Martin PT-2020
Make:
Aston Martin
Years:
1999–2000
Models:
DB7 Vantage
Variants:
Coupe, Volante
View Source
Aston Martin TIS Doc. AM-DB7V-01
Identification Guidance

Locate the engine code stamped on the right-hand side of the block near the front timing cover (Aston Martin TIS AM-COS73-ID1). The 8th VIN digit indicates engine type ('V' for V12 series). Pre-1999 models have silver cam covers with black plastic intake manifolds; post-1999 units use black cam covers. Critical differentiation from later DB7 variants: Original Cosworth 7.3L uses Siemens MS2 ECU with rectangular diagnostic connector, while 1999+ Vantage models use MS3 with updated firmware. Service parts require model-year verification—timing belt kits for pre-1999 engines are not compatible with Vantage-spec engines due to different tensioner design per AMB-TB-1998-012.

Identification Details

Evidence:

Aston Martin TIS Doc. AM-COS73-ID1

Location:

Stamped on right-hand side of block near front timing cover (Aston Martin TIS AM-COS73-ID1).

Visual Cues:

  • Pre-1999: Silver cam covers, black plastic intake
  • Post-1999: Black cam covers, revised intake runners
Compatibility Notes

Evidence:

AMB-TB-1998-012

Timing Belt:

Timing belt kits for pre-1999 Cosworth 7.3L engines are not compatible with DB7 Vantage models due to revised tensioner and pulley design per AMB-TB-1998-012.

E C U Variants:

DB7 Vantage (1999+) uses updated Siemens MS3 ECU requiring different calibration files and sensor mapping.

Common Reliability Issues - ASTON-MARTIN COSWORTH-7-3L-V12

The Cosworth 7.3L V12's primary reliability risk is timing belt failure, with elevated incidence in high-temperature climates. Internal Aston Martin field reports from 1998 indicated a measurable number of pre-1999 engines suffering belt degradation before 100,000 km, while UK DVSA data shows ECU-related faults in vehicles with poor harness maintenance. Extended idling and infrequent servicing increase thermal stress and oil degradation, making high-quality oil and strict maintenance intervals critical.

Engine wiring harness insulation degradation
Symptoms: Intermittent misfires, ECU error codes, loss of communication with sensors, stalling.
Cause: Early silicone insulation susceptible to heat aging near exhaust manifolds, leading to short circuits and signal loss.
Fix: Replace with updated harness using high-temp materials per AMB-TB-1998-012; reroute and secure loom away from heat sources.
Timing belt failure or slippage
Symptoms: Complete engine shutdown, backfiring, cam/crank timing faults, severe internal damage.
Cause: Front-mounted dual belt system exposed to heat and vibration; failure to replace at 96-month interval increases risk.
Fix: Replace both timing belts, tensioners, and pulleys per OEM schedule; verify cam timing and inspect for valve damage.
Intake manifold vacuum leaks
Symptoms: Rough idle, lean fuel trims, hesitation under load, increased emissions.
Cause: Aging rubber gaskets and cracked plastic manifold runners allow unmetered air entry.
Fix: Inspect and replace intake gaskets and plenum; perform smoke test to confirm seal integrity.
Fuel injector clogging
Symptoms: Misfires, poor cold-start performance, reduced power, uneven running.
Cause: Long-term use of low-quality fuel leads to deposit buildup on pintle tips and nozzles.
Fix: Clean or replace injectors using OEM-approved process; consider periodic fuel system cleaning.
Research Basis

Analysis derived from Aston Martin technical bulletins (1992–2000) and UK DVSA failure statistics (1995–2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about ASTON-MARTIN COSWORTH-7-3L-V12

Find answers to most commonly asked questions about ASTON-MARTIN COSWORTH-7-3L-V12.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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