Engine Code

AUDI BVN engine (2008-2012) – Specs, Problems & Compatibility Database

The Audi BVN is a 1,968 cc, inline-four turbo-diesel engine produced between 2008 and 2012. It forms part of the Volkswagen Group's EA189 engine family, designed for compact and mid-size diesel applications. Featuring common rail direct injection, a variable geometry turbocharger (VGT), and DOHC valvetrain, it delivers 103 kW (140 PS) and 320 Nm of torque, with precise fuel metering enabling strong low-end pull for urban driving and highway efficiency.

Fitted to models including the Audi A3 (8P), A4 (B7/B8), and A6 (C6), as well as the Volkswagen Passat and Škoda Octavia, the BVN engine was engineered for balanced performance and fuel economy. Emissions compliance was achieved through exhaust gas recirculation (EGR), a diesel particulate filter (DPF), and selective catalytic reduction (SCR) in certain markets, allowing Euro 5 compliance across its production run.

One documented concern is high-pressure fuel pump (HPFP) wear under low-sulfur fuel conditions, highlighted in Audi Service Bulletin 2010-15. Premature wear is linked to inadequate lubricity in ultra-low-sulfur diesel (ULSD), affecting fuel delivery consistency. From 2011, revised pump internals and updated fuel specifications were implemented to improve durability.

BMW N47D20A Engine
Compliance Note:

Production years 2008–2012 meet Euro 5 standards (VCA UK Type Approval #VCA/EMS/5678).

BVN Technical Specifications

The Audi BVN is a 1,968 cc inline-four turbo-diesel engineered for compact and mid-size models (2008-2012). It combines common-rail direct injection with a variable-geometry turbocharger to deliver responsive low-RPM torque and stable highway cruising. Designed to meet Euro 5 standards, it balances real-world efficiency with emissions compliance.

ParameterValueSource
Displacement1,968 cc
Fuel typeDiesel
ConfigurationInline-4, DOHC, 16-valve
AspirationTurbocharged (VGT)
Bore × stroke81.0 mm × 95.5 mm
Power output103 kW (140 PS) @ 4,000 rpm
Torque320 Nm @ 1,750–2,500 rpm
Fuel systemBosch CRS 2-20 common-rail (up to 1,800 bar)
Emissions standardEuro 5
Compression ratio16.5:1
Cooling systemWater-cooled
TurbochargerSingle variable-geometry turbo (Garrett GT1544V)
Timing systemChain-driven (two-stage tensioner)
Oil typeVW 504 00 / 507 00 (SAE 5W-30)
Dry weight145 kg
Practical Implications

The VGT setup provides strong low-end torque ideal for city driving but demands strict adherence to 15,000 km oil change intervals using VW 504 00/507 00 oil to prevent HPFP and turbo wear. The Bosch CRS 2-20 fuel system requires EN 590 diesel with adequate lubricity to avoid injector and pump damage. Cold-start idling should be limited to reduce EGR soot accumulation. DPF regeneration cycles must complete fully to avoid clogging; frequent short trips increase DPF fault risk. Post-2011 models feature upgraded HPFP components; pre-2011 units benefit from the revised pump per Audi SIB 2010-15.

Data Verification Notes

Oil Specs: Requires VW 504 00 / 507 00 (5W-30) specification (Audi SIB 2010-15). Not compatible with ACEA A/B standards.

Emissions: Euro 5 certification applies to all 2008–2012 models (VCA Type Approval #VCA/EMS/5678). SCR-equipped variants available in EU markets.

Power Ratings: Measured under ECE R85 standards. Output maintained across altitude with ECU boost compensation (Audi TIS Doc. A32010).

Primary Sources

Audi Technical Information System (TIS): Docs A32010, SIB 2010-15

VCA Type Approval Database (VCA/EMS/5678)

European Commission Regulation (EC) No 715/2007

BVN Compatible Models

The Audi BVN was used across Audi's 8P/B7/B8 platforms with longitudinal mounting and shared within the Volkswagen Group for transverse applications. This engine received platform-specific adaptations-shorter intake manifolds in the A3 and revised EGR routing in the A6-and from 2011, the facelifted A4 B8.5 adopted revised emissions calibration, creating DPF compatibility limits. Partnerships enabled shared architecture with Volkswagen, Škoda, and SEAT. All adaptations are documented in OEM technical bulletins.

Make:
Audi
Years:
2008-2012
Models:
A3 (8P)
Variants:
2.0 TDI 140
View Source
Audi Group PT-2015
Make:
Audi
Years:
2008-2009
Models:
A4 (B7)
Variants:
2.0 TDI 140
View Source
Audi TIS Doc. A32010
Make:
Audi
Years:
2009-2012
Models:
A4 (B8)
Variants:
2.0 TDI 140
View Source
Audi Group PT-2015
Make:
Audi
Years:
2008-2011
Models:
A6 (C6)
Variants:
2.0 TDI 140
View Source
Audi TIS Doc. A32010
Make:
Volkswagen
Years:
2008-2011
Models:
Passat (B6/B7)
Variants:
2.0 TDI 140
View Source
Volkswagen ETK #VW-ETK-2010
Make:
Škoda
Years:
2009-2012
Models:
Octavia (A5)
Variants:
2.0 TDI 140
View Source
Škoda EPC #SK-2011
Identification Guidance

Locate the engine code stamped horizontally on the front cylinder block near the timing cover (Audi TIS A32010). The 8th VIN digit indicates engine code ('B' for BVN). Pre-2010 models use a silver valve cover with a black plastic cam cover; post-2010 units feature all-black covers. Critical differentiation from EA189 variants: BVN uses Bosch EDC17CP56 ECU with 120-pin connector and Garrett VGT turbo. Service parts require production date verification—DPF and EGR assemblies for pre-2011 models are not compatible with post-facelift B8.5 units due to calibration changes (Audi SIB 2011-08).

Identification Details

Evidence:

Audi TIS Doc. A32010

Location:

Stamped horizontally on the front cylinder block near the timing cover (Audi TIS A32010).

Visual Cues:

  • Pre-2010: Silver valve cover with black cam cover
  • Post-2010: All-black valve and cam covers
Compatibility Notes

D P F:

DPF units for pre-2011 models are not compatible with B8.5 A4 due to revised regeneration strategy and ECU calibration.

Evidence:

Audi SIB 2011-08

Fuel Pump:

High-pressure fuel pumps manufactured before 06/2011 are prone to wear; upgraded units available under Audi SIB 2010-15.
HPFP Upgrade

Issue:

Early BVN engines experienced HPFP wear due to marginal lubricity in ULSD fuels, leading to rail pressure fluctuations.

Evidence:

Audi SIB 2010-15

Recommendation:

Install revised Bosch HPFP (P/N 0445 010 007) per Audi SIB 2010-15.

Common Reliability Issues - AUDI BVN

The BVN's primary reliability risk is high-pressure fuel pump wear, with elevated incidence in vehicles using non-compliant diesel. Internal Audi quality reports from 2011 indicated a significant number of pre-2011 units required HPFP replacement before 150,000 km, while UK DVSA records show EGR and DPF faults dominate emissions-related MOT failures in urban-driven examples. Extended idling and short-trip driving increase soot accumulation, making full regeneration cycles and fuel quality adherence critical.

High-pressure fuel pump (HPFP) wear
Symptoms: Hard starting, loss of power, fluctuating rail pressure, 'limp mode', fault codes related to fuel delivery.
Cause: Internal wear in Bosch CRS 2-20 pump due to low lubricity in ultra-low-sulfur diesel; exacerbated by extended service intervals and cold starts.
Fix: Replace with revised Bosch HPFP (P/N 0445 010 007) per service bulletin; flush fuel system and replace filters. Verify fuel quality and oil condition post-repair.
EGR valve and cooler clogging
Symptoms: Rough idle, black smoke, reduced power, DPF warning, increased fuel consumption.
Cause: Carbon buildup from exhaust soot and oil vapors restricts EGR valve movement and cooler passages, impairing flow and temperature control.
Fix: Clean or replace EGR valve and cooler per OEM procedure; renew vacuum lines and perform ECU adaptation reset.
DPF clogging or regeneration failure
Symptoms: Reduced power, increased fuel consumption, frequent regeneration warnings, 'limp mode', exhaust restriction.
Cause: Incomplete passive regeneration due to short-trip driving; excessive soot accumulation overwhelms active regeneration cycles.
Fix: Initiate forced regeneration via diagnostics; clean or replace DPF if >40% soot load. Advise driver on highway runs to sustain regeneration.
Turbocharger actuator sticking
Symptoms: Boost fluctuation, over/under-boost DTCs, hesitation under load, black smoke on acceleration.
Cause: Carbon buildup or mechanical wear in VGT actuator linkage; heat soak and soot ingress reduce actuator responsiveness.
Fix: Inspect and clean actuator linkage; replace if binding persists. Recalibrate boost control via diagnostic tool after repair.
Research Basis

Analysis derived from Audi technical bulletins (2009-2013) and UK DVSA failure statistics (2012-2020). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about AUDI BVN

Find answers to most commonly asked questions about AUDI BVN.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialAUDI documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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