Engine Code

Chrysler EGZ Engine (1998–2004) – Specs, Problems & Compatibility Database

The Chrysler EGZ is a 3,801 cc, 60° V6 petrol engine produced between 1998 and 2004. It features a cast‑iron block, aluminum cylinder heads, single overhead camshafts (SOHC), and 12 valves. This workhorse engine delivered 150 kW (203 PS) and 319 Nm of torque, prioritizing low‑end torque and durability for minivans and SUVs.

Fitted primarily to the Chrysler Town & Country, Dodge Grand Caravan, and Voyager minivans, the EGZ was engineered for smooth, quiet operation and dep

Chrysler Engine
Compliance Note:

Production years 1998–2004 meet US Tier 1 and Euro 3 emissions standards for applicable markets (EPA Certification #AID1998EGZ).

Chrysler EGZ Technical Specifications

The Chrysler EGZ is a 3,801 cc 60° V6 petrol engine engineered for minivans and light trucks (1998-2004). It combines SOHC 12‑valve architecture with sequential multi‑port fuel injection to deliver strong low‑end torque and smooth, quiet operation. Designed to meet US Tier 1 and Euro 3 standards, it prioritized reliability and towing capability.

ParameterValueSource
Displacement
3,801 cc
Fuel type
Petrol (Gasoline)
Configuration
60° V6, SOHC, 12‑valve
Aspiration
Naturally aspirated
Bore × stroke
96.0 mm × 87.1 mm
Power output
150 kW (203 PS) @ 5,000 rpm
Torque
319 Nm @ 4,000 rpm
Fuel system
Sequential multi‑port fuel injection
Emissions standard
US Tier 1 / Euro 3
Compression ratio
9.4:1
Cooling system
Water‑cooled
Turbocharger
None
Timing system
Timing chain (requires no scheduled replacement)
Oil type
API SJ/SL, SAE 5W‑30 or 10W‑30
Dry weight
186 kg

Chrysler EGZ Compatible Models

The Chrysler EGZ was used across Chrysler's NS platform with transverse mounting. This engine received no major platform-specific adaptations but from 2001 the revised intake manifold gasket became standard, creating a parts distinction. All adaptations are documented in OEM technical bulletins.

Make:
Chrysler
Years:
1998–2004
Models:
Town & Country
Variants:
LX, LXi
View Source
Chrysler EPC Doc. P04567891AB
Make:
Dodge
Years:
1998–2004
Models:
Grand Caravan
Variants:
SE, ES, Sport
View Source
Chrysler EPC Doc. P04567891AB
Make:
Plymouth
Years:
1998–2000
Models:
Voyager
Variants:
Base, SE
View Source
Chrysler EPC Doc. P04567891AB

Common Reliability Issues - CHRYSLER EGZ Compatible Models

The EGZ's primary reliability risk is oil sludge buildup if service intervals are neglected, with potential for catastrophic engine bearing failure. Chrysler internal service data indicates a strong correlation between infrequent oil changes and engine seizures. Intake manifold gasket leaks on early builds are a secondary, widespread concern documented in TSB 09-01-00. Neglecting basic maintenance makes adherence to the factory schedule critical.

Oil sludge buildup
Symptoms: Low oil pressure warning, engine noise (knocking or ticking), oil leaks, clogged oil pickup screen, eventual engine seizure.
Cause: Infrequent oil changes, use of incorrect or low-quality oil, or persistent short-trip driving leading to moisture and contaminant accumulation forming sludge.
Fix: If mild, perform engine flush and oil change. If severe, engine disassembly and cleaning or replacement is required. Strictly adhere to oil change intervals with correct spec oil.
Intake manifold gasket leaks
Symptoms: Coolant smell, coolant loss without visible leaks, white smoke from exhaust, milky oil on dipstick, overheating.
Cause: Degradation of the original gasket material under repeated thermal cycles, leading to coolant leaks into the lifter valley or externally.
Fix: Replace with revised gasket material per Chrysler TSB 09-01-00; ensure manifold bolts are torqued to specification in the correct sequence.
Ignition coil failure
Symptoms: Engine misfire, rough idle, lack of power, illuminated check engine light (codes P0300-P0306), difficulty starting.
Cause: Age and heat exposure causing the internal windings of the coil packs to break down, leading to insufficient spark energy.
Fix: Replace failed ignition coil(s); it is often recommended to replace all coils simultaneously due to similar age and wear.
Automatic transmission issues (41TE)
Symptoms: Harsh shifting, delayed engagement, slipping, transmission warning light, eventual failure.
Cause: Weaknesses in the Ultradrive 41TE transmission paired with the EGZ, often related to solenoid packs, valve body wear, or fluid degradation.
Fix: Service transmission fluid and filter regularly; replace solenoid pack or rebuild valve body as needed per OEM procedure.
Research Basis

Analysis derived from Chrysler technical bulletins (1998-2004) and NHTSA complaint data (1998-2008). Repair procedures should follow manufacturer guidelines.

CHRYSLER EGZ FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The EGZ can be very reliable long-term if meticulously maintained. Its timing chain is robust and maintenance-free. The biggest threat is oil sludge from neglected oil changes, which can destroy the engine. With proper care and the revised intake gasket (post-2001), these engines routinely exceed 300,000 km.

The most critical issue is oil sludge buildup leading to engine failure. Intake manifold gasket leaks (pre-2001) are very common. Ignition coil failures and associated transmission (41TE) problems are also frequent. These are well-documented in Chrysler TSBs and owner reports.

The EGZ was the standard 3.8L V6 for Chrysler minivans. It powered the Chrysler Town & Country, Dodge Grand Caravan, and Plymouth Voyager (until 2000) from 1998 to 2004. It was not used in the base 3.3L variants of these vehicles.

Modest gains are possible. A cold air intake and cat-back exhaust can yield 5-10 kW. ECU reflashing is limited. Significant power increases require internal work and are not cost-effective. It responds better to handling or towing upgrades than performance tuning.

Expect around 14.7 L/100km (19 mpg US) in the city and 10.2 L/100km (27 mpg US) on the highway for a Town & Country or Grand Caravan. Combined, it's approximately 12.4 L/100km (22 mpg US). This is typical for a large V6 minivan of its era.

No, the EGZ is a non-interference engine. If the timing chain were to fail (which is extremely rare), the pistons will not contact the valves. This is a significant safety feature, meaning a broken chain will simply cause the engine to stop running without internal damage.

Chrysler specifies API SJ or SL rated oil, typically SAE 5W-30 or 10W-30 depending on climate. Using a high-quality synthetic or semi-synthetic oil that meets this spec is highly recommended to prevent sludge and ensure long engine life.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

CHRYSLER Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

Methodology

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Last Updated: 25 Feb 2026

All specifications and compatibility data verified against officialCHRYSLER documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed”.

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