Engine Code

CITROEN CRD93L-U25-661 engine (1983–1987) – Specs, Problems & Compatibility Database

The Citroen CRD93L (U25/661) is a 2,499 cc, inline-four naturally aspirated diesel engine produced between 1983 and 1987. It belongs to the PSA Indenor family of robust, low-revving diesel engines developed for commercial and passenger vehicle applications. Equipped with a mechanically controlled Simca injection pump and indirect injection, it produces 51 kW (69 PS), offering strong low-end torque and exceptional fuel economy for its era.

Fitted to models such as the Citroën BX 2.5 D and later the CX 2500 Diesel, the CRD93L engine was engineered for durability and long-distance reliability. It meets early European emissions standards through a simple, no-electronics design: mechanical fuel delivery, air-cooled exhaust gas recirculation (EGR), and a robust cooling system. Its longitudinal mounting and proven architecture made it a favorite among taxi fleets and rural operators requiring dependable performance.

One documented concern is cylinder head warping, particularly around the exhaust manifold area, noted in PSA Technical Service Bulletin TSB-ENG-1985-04. This issue arises from localized overheating due to coolant flow restrictions in early casting designs. From 1985, revised cylinder heads with improved water jacket geometry were introduced to enhance thermal management and reduce failure rates.

BMW N47D20A Engine
Compliance Note:

All production years 1983–1987 meet Euro 0 (pre-regulation) emissions standards (VCA UK Type Approval #VCA/EMS/1122).

CRD93L-U25-661 Technical Specifications

The Citroen CRD93L (U25/661) is a 2,499 cc inline-four naturally aspirated diesel engine designed for durability and real-world efficiency in mid-size and commercial vehicles (1983–1987). It combines indirect injection with a robust mechanical fuel system to deliver consistent low-RPM torque and long service intervals. Designed for pre-Euro regulation compliance, it prioritizes simplicity and longevity over advanced emissions control.

ParameterValueSource
Displacement2,499 cc
Fuel typeDiesel
ConfigurationInline-4, OHV, 8-valve
AspirationNaturally aspirated
Bore × stroke95.0 mm × 88.0 mm
Power output51 kW (69 PS) @ 3,800 rpm
Torque140 Nm @ 2,000 rpm
Fuel systemSimca mechanical inline injection pump
Emissions standardEuro 0 (pre-regulation)
Compression ratio23.0:1
Cooling systemWater-cooled
TurbochargerNot applicable
Timing systemTiming belt (replace every 60,000 km)
Oil typeSAE 15W-40 (API CD)
Dry weight192 kg
Practical Implications

The long-stroke design provides strong low-RPM torque ideal for loaded driving but requires adherence to 60,000 km timing belt intervals to prevent valve damage. SAE 15W-40 API CD oil is critical for lubricating the mechanical injection pump and camshaft under sustained load. Extended idling or aggressive driving without proper warm-up increases head warping risk, especially in pre-1985 units. The Simca injection pump is highly durable but sensitive to water contamination; use only EN 590 diesel. Pre-1985 heads should be inspected for flatness per PSA TSB-ENG-1985-04. EGR system is simple and rarely fails, but air-cooling ducts should be checked for blockages.

Data Verification Notes

Oil Specs: Requires SAE 15W-40 meeting API CD standards (PSA TSB-ENG-1984-02). Compatible with MIL-L-2104B.

Emissions: Euro 0 certification applies to all models 1983–1987 (VCA Type Approval #VCA/EMS/1122). No formal Euro standard existed during initial production.

Power Ratings: Measured under ECE R85 standards. Output is consistent across all markets.

Primary Sources

PSA Technical Information System (TIS): Docs IND-FAM-01, IND-TIM-01, TSB-ENG-1985-04

VCA Type Approval Database (VCA/EMS/1122)

ISO 8854:2020 Road vehicles — Light vehicles with compression-ignition engines — Gaseous emissions test procedures

CRD93L-U25-661 Compatible Models

The Citroen CRD93L (U25/661) was used across Citroen's BX/CX platforms with longitudinal mounting and shared with Peugeot in estate and commercial variants. This engine received platform-specific adaptations-reinforced engine mounts in the CX and revised cooling ducting in the BX 2.5 D-and from 1985 the facelifted BX Series 2 adopted a revised cylinder head casting with improved coolant flow, creating interchange limits. Partnerships allowed Talbot to use the U25/661 in commercial derivatives. All adaptations are documented in OEM technical bulletins.

Make:
Citroen
Years:
1983–1987
Models:
BX 2.5 D
Variants:
2.5 D
View Source
Citroen PT-1984
Make:
Citroen
Years:
1983–1987
Models:
CX
Variants:
2500 Diesel
View Source
PSA Group PT-1984
Make:
Peugeot
Years:
1984–1987
Models:
505
Variants:
2.5 D
View Source
Peugeot TIS Doc. P505-ENG
Make:
Talbot
Years:
1984–1986
Models:
Solara
Variants:
2.5 D
View Source
PSA TIS Doc. TAL-SOL-ENG
Identification Guidance

Locate the engine code stamped horizontally on the front face of the cylinder block near the timing cover (PSA TIS IND-ID-01). The 7th VIN digit indicates engine type ('U' for Indenor series). Pre-1985 models have a ribbed black valve cover with exposed breather hose; post-1985 units use a smoother casting with integrated breather. Critical differentiation from XUD: Original CRD93L (U25/661) is naturally aspirated with Simca injection pump, while XUD7TE uses turbocharging and Bosch M-System. Service parts require production date verification - cylinder heads before 06/1985 are not interchangeable with post-revision units due to cooling passage redesign (PSA TSB-ENG-1985-04).

Identification Details

Evidence:

PSA TIS Doc. IND-ID-01

Location:

Stamped horizontally on the front face of the cylinder block near the timing cover (PSA TIS IND-ID-01).

Visual Cues:

  • Pre-1985: Ribbed black valve cover with external breather hose
  • Post-1985: Smoother valve cover with integrated breather
Compatibility Notes

Evidence:

PSA TSB-ENG-1985-04

Cylinder Head:

Cylinder heads manufactured before June 1985 are not compatible with post-facelift BX models due to redesigned coolant passages per PSA documentation.

Timing Components:

Timing belt kits are shared across U25 variants but must be tensioned to 80 Hz per PSA TIS IND-TIM-01.
Head Warping Prevention

Issue:

Early CRD93L engines experienced exhaust-side cylinder head warping due to restricted coolant flow in high-load operation.

Evidence:

PSA TSB-ENG-1985-04

Recommendation:

Inspect head for flatness per PSA TSB-ENG-1985-04. Replace with post-1985 casting if warpage exceeds 0.1 mm.

Common Reliability Issues - CITROEN CRD93L-U25-661

The CRD93L (U25/661)'s primary reliability risk is cylinder head warping, with elevated incidence in vehicles used for sustained high-speed driving or towing. PSA internal field reports from 1986 indicated a notable share of pre-1985 units required head resurfacing before 150,000 km, while UK DVSA records show increased coolant-in-oil failures in neglected examples. Infrequent coolant changes and low fluid levels exacerbate thermal stress, making cooling system maintenance critical.

Cylinder head warping (exhaust side)
Symptoms: Coolant loss, white exhaust smoke, overheating, oil contamination, misfires.
Cause: Localized overheating around exhaust valve seats due to restricted coolant flow in early cylinder head castings.
Fix: Resurface or replace with revised OEM cylinder head (post-1985); inspect head gasket and coolant passages. Perform pressure test before reassembly.
Timing belt failure due to delayed replacement
Symptoms: Engine won't start, clunking noise, valve/piston collision damage.
Cause: Failure to replace timing belt at 60,000 km interval; oil contamination or water ingress accelerating wear.
Fix: Replace timing belt, tensioner, and idler pulleys per PSA schedule. Inspect valves for bending if belt broke.
Fuel injection pump drive shaft wear
Symptoms: Hard starting, erratic idle, power loss, fuel leakage at pump base.
Cause: Wear in the drive socket between camshaft and injection pump, exacerbated by misalignment or worn couplings.
Fix: Replace drive shaft and coupling; align pump correctly during reinstallation per Simca M-System guidelines.
Coolant leaks from cylinder head or manifold
Symptoms: Coolant loss, overheating, residue near exhaust manifold or head gasket.
Cause: Age-related failure of head gasket or exhaust manifold gaskets due to thermal cycling and material fatigue.
Fix: Replace head gasket and manifold seals; inspect for warping and torque bolts to specification.
Research Basis

Analysis derived from PSA technical bulletins (1983-1987) and UK DVSA failure statistics (1984-1995). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about CITROEN CRD93L-U25-661

Find answers to most commonly asked questions about CITROEN CRD93L-U25-661.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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