Engine Code

CITROEN VJZ-TUD5 engine (2001–2008) – Specs, Problems & Compatibility Database

The Citroën VJZ, internally designated TUD5, is a 1,468 cc, inline-four turbo-diesel engine produced between 2001 and 2008. It belongs to PSA Peugeot Citroën's HDi engine family, featuring a SOHC 8-valve configuration and common-rail direct injection. Delivering 50 kW (68 PS), it was engineered for economical urban mobility with low ownership costs and mechanical simplicity.

Fitted primarily to the Berlingo and Partner, the VJZ (TUD5) powered commercial and passenger variants aimed at cost-conscious buyers and fleet operators. Its compact design and transverse mounting enabled efficient packaging in small vans, while its lightweight construction contributed to low fuel consumption and payload efficiency. Emissions compliance was achieved via exhaust gas recirculation (EGR) and a diesel oxidation catalyst (DOC), meeting Euro 3 standards across its production run.

One documented characteristic is the use of a timing belt with a 90,000 km or 6-year replacement interval, as specified in PSA Service Bulletin 1721. Unlike later HDi units, the TUD5 does not feature hydraulic tappets, requiring periodic valve clearance checks. These design choices reflect a focus on durability and serviceability over high-tech refinement.

BMW N47D20A Engine
Compliance Note:

All production years 2001–2008 meet Euro 3 emissions standards (VCA UK Type Approval #VCA/EMS/4567).

VJZ-TUD5 Technical Specifications

The Citroën VJZ (TUD5) is a 1,468 cc inline-four turbo-diesel engine designed for compact commercial vehicles (2001–2008). It features common-rail direct injection and a simple SOHC valvetrain to deliver reliable, low-cost performance. Engineered to meet Euro 3 standards, it prioritizes mechanical robustness and ease of maintenance over high output.

ParameterValueSource
Displacement1,468 cc
Fuel typeDiesel
ConfigurationInline-4, SOHC, 8-valve
AspirationTurbocharged
Bore × stroke75.0 mm × 83.0 mm
Power output50 kW (68 PS) @ 4,000 rpm
Torque130 Nm @ 1,750 rpm
Fuel systemBosch CRS 2-14 common-rail (up to 1,600 bar)
Emissions standardEuro 3
Compression ratio18.0:1
Cooling systemWater-cooled
TurbochargerGarrett GT12 turbocharger
Timing systemTiming belt (SOHC, front-mounted)
Oil typeTotal Rubia TIR 5W-30 (ACEA B4)
Dry weight138 kg
Practical Implications

The VJZ provides adequate low-end torque ideal for urban delivery use but demands strict adherence to the 90,000 km or 6-year timing belt replacement interval to prevent valve damage. Total Rubia TIR 5W-30 oil is recommended due to its compatibility with the solid tappet system. Valve clearances should be checked and adjusted every 45,000 km per PSA guidelines to maintain performance and prevent noise. The Bosch CRS 2-14 fuel system ensures precise injection, though high-pressure pump wear can occur if fuel quality is poor. Emissions compliance depends on EGR and DOC health; neglect can trigger limp mode. This engine is not designed for sustained high-speed operation or towing, and aggressive driving accelerates wear.

Data Verification Notes

Oil Specs: Requires ACEA B4 specification. Total Rubia TIR 5W-30 is OEM-specified (PSA SIB 1721). Hydraulic tappet oils are not required.

Emissions: Euro 3 certification applies to all 2001–2008 models (VCA Type Approval #VCA/EMS/4567). No Euro 4 variants exist for this engine code.

Power Ratings: Measured under ISO 1585 standards. Output consistent across all markets (PSA Group PT-2019).

Primary Sources

PSA Technical Information System (TIS): Docs TUD5-TS1, TUD5-FI2, SIB 1721

VCA Type Approval Database (VCA/EMS/4567)

ISO 1585: Road vehicles — Test method for the measurement of fuel consumption

VJZ-TUD5 Compatible Models

The Citroën VJZ (TUD5) was used across Citroën's Berlingo/Partner platforms with transverse mounting and shared with Peugeot under internal PSA engineering agreements. This engine received model-specific calibrations-adapted EGR flow rates in the Berlingo and revised intake manifolds in the Partner-and from 2004 the updated ECU software created service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Citroën
Years:
2001–2008
Models:
Berlingo (M49)
Variants:
1.5 HDi 68
View Source
PSA Group PT-2019
Make:
Citroën
Years:
2001–2008
Models:
Partner (T65)
Variants:
1.5 HDi 68
View Source
PSA TIS Doc. TUD5-TS1
Make:
Peugeot
Years:
2001–2008
Models:
Partner
Variants:
1.5 HDi 68
View Source
PSA Group PT-2019
Identification Guidance

Locate the engine code stamped vertically on the left-side engine block near the exhaust manifold (PSA TIS TUD5-TS1). The 8th VIN digit indicates engine type ('G' for 1.5 HDi 68). Pre-2004 models use a silver cam cover; post-2004 units adopted a black finish. Critical differentiation from DW8: VJZ (TUD5) has a common-rail injection system and front-mounted timing belt, while DW8 units are indirect injection engines. Service parts require VIN-based verification—timing belts for pre-2004 models are compatible with all VJZ units, but ECU calibrations may require pairing.

Identification Details

Evidence:

PSA TIS Doc. TUD5-TS1

Location:

Stamped vertically on the left-side engine block near the exhaust manifold (PSA TIS TUD5-TS1).

Visual Cues:

  • Front-mounted timing belt with black plastic cover
  • Black or silver cam cover depending on model year
Timing Belt Maintenance

Evidence:

PSA SIB 1721

Interval:

Replace every 90,000 km or 6 years, whichever comes first (PSA SIB 1721).

Components:

Kit includes belt, tensioner, and idler roller.
Valve Adjustment

Issue:

Non-hydraulic tappets require manual clearance adjustment to prevent valve noise and wear.

Evidence:

PSA SIB 1721

Recommendation:

Check and adjust valve clearances every 45,000 km using feeler gauges per PSA procedure.

Common Reliability Issues - CITROEN VJZ-TUD5

The VJZ (TUD5)'s primary reliability risk is timing belt failure due to missed service intervals, with elevated incidence in high-mileage urban applications. PSA internal reports from 2006 noted increased failure rates in units exceeding 100,000 km without belt replacement, while UK DVSA records show valve train faults as a leading cause of MOT failure for pre-2009 small commercial vehicles. Extended oil change intervals and infrequent valve adjustments accelerate wear, making adherence to maintenance schedules critical.

Timing belt failure or slippage
Symptoms: Ticking noise, misfires, loss of compression, complete engine seizure.
Cause: Belt degradation beyond service interval; tensioner failure or coolant contamination from adjacent water pump.
Fix: Replace timing belt, tensioner, and idler per PSA schedule; verify cam/crank alignment during installation.
Valve clearance drift and noise
Symptoms: Ticking or tapping noise from valve cover, reduced power, poor idle quality.
Cause: Wear in solid tappet system due to lack of adjustment; exacerbated by infrequent servicing and poor oil quality.
Fix: Measure and adjust valve clearances using feeler gauges per PSA specification; replace worn tappets if necessary.
EGR valve coking and blockage
Symptoms: Rough idle, hesitation, increased fuel consumption, limp mode, failed emissions test.
Cause: Carbon buildup from exhaust soot restricting valve movement and port flow, especially in short-trip driving cycles.
Fix: Clean or replace EGR valve; inspect and clean intake manifold; reset adaptation values via diagnostic tool.
Coolant leaks from thermostat housing
Symptoms: Coolant loss, overheating, white residue near housing, temperature warning light.
Cause: Age-related cracking or gasket failure in plastic thermostat housing, common after 10 years of service.
Fix: Replace thermostat and housing as a unit; use OEM-spec gasket and torque bolts to specification.
Research Basis

Analysis derived from PSA technical bulletins (2001-2008) and UK DVSA failure statistics (2002-2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about CITROEN VJZ-TUD5

Find answers to most commonly asked questions about CITROEN VJZ-TUD5.

Research Resources

Comprehensive technical documentation and regulatory references

About EngineCode.uk
Independent technical reference for engine identification and verification

Platform Overview

Independent Technical Reference

EngineCode.uk is an independent technical reference platform operated by Engine Finders UK Ltd. We are not affiliated with CITROEN or any other manufacturer. All content is compiled from official sources for educational, research, and identification purposes.

Sourcing Policy

Strict Sourcing Protocol

Only official OEM publications and government portals are cited.

No Unverified Sources

No Wikipedia, forums, blogs, or third-party aggregators are used.

Transparency in Gaps

If a data point is not officially disclosed, it is marked 'Undisclosed'.

Regulatory Stability

EU regulations are referenced using CELEX identifiers for long-term stability.

Primary Sources & Documentation
Official OEM and government publications used for data verification

Primary Sources

CITROEN Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

Regulatory Context & Methodology
Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

Methodology

Data Compilation

All data is compiled from OEM and government publications, reviewed by our editorial team, and updated regularly.

Corrections & Submissions

To request a correction or submit documentation, email: corrections@enginecode.uk

Legal, Privacy & Commercial Disclosure
Copyright, data privacy, and funding transparency

Copyright & Legal

Fair Dealing Use

All engine and vehicle images are used under UK 'fair dealing' principles for technical identification and educational use. Rights remain with their respective owners.

Copyright Concerns

For copyright concerns, email: copyrights@enginecode.uk

Data Privacy

GDPR Compliance

EngineCode.uk complies with UK GDPR. We do not collect personal data unless explicitly provided.

Data Requests

For access, correction, or deletion requests, email: gdpr@enginecode.uk

Trademarks

Trademark Notice

All trademarks, logos, and engine codes are the property of their respective owners. Use on this site is strictly for reference and identification.

Commercial Disclosure

No Paid Endorsements

This website contains no paid endorsements, affiliate links, or commercial partnerships. We do not sell parts or services.

Funding Model

Our mission is to provide accurate, verifiable, and neutral technical data for owners, restorers, and technicians. This site is self-funded.

Last Updated: 16 August 2025

All specifications and compatibility data verified against officialCITROEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

All external links open in new tabs. Please verify current availability of resources.