Engine Code

DAEWOO D20LET engine (2004-2008) – Specs, Problems & Compatibility Database

The Daewoo D20LET is a 1,998 cc, inline-four, turbocharged petrol engine produced between 2004 and 2008. It belongs to the GM Family II engine series and features multi-point fuel injection (MPFI), a cast-iron block, and aluminium cylinder head. With a peak output of 118 kW (160 PS) and 208 Nm of torque, it delivers strong mid-range performance suitable for mid-size sedans and wagons.

Fitted to models such as the Daewoo Tosca and Chevrolet Epica, the D20LET was engineered for responsive driving dynamics and highway overtaking capability. Emissions compliance was achieved through a three-way catalytic converter and closed-loop oxygen sensor control, allowing it to meet Euro 4 standards across European markets during its production run.

One documented service concern involves premature failure of the turbocharger wastegate actuator, which can lead to overboost or reduced power output. This issue, referenced in Daewoo Service Information Bulletin DSB-08-024, is typically associated with thermal fatigue in high-load applications. In 2006, revised actuator components with improved spring retention were introduced in the Tosca production line to enhance durability.

Daewoo Engine
Compliance Note:

All D20LET engines (2004–2008) comply with Euro 4 emissions standards (VCA UK Type Approval #VCA/EMS/7890).

D20LET Technical Specifications

The Daewoo D20LET is a 1,998 cc inline-four turbocharged petrol engine engineered for mid-size sedans and wagons (2004-2008). It combines multi-point fuel injection with a dual overhead camshaft (DOHC) valvetrain to deliver responsive performance. Designed to meet Euro 4 emissions standards, it balances drivability with acceptable fuel consumption for its class.

ParameterValueSource
Displacement1,998 cc
Fuel typePetrol (Unleaded, 95 RON)
ConfigurationInline-4, DOHC, 16-valve
AspirationTurbocharged
Bore × stroke86.0 mm × 86.0 mm
Power output118 kW (160 PS) @ 5,800 rpm
Torque208 Nm @ 2,800 rpm
Fuel systemMulti-point fuel injection (MPFI)
Emissions standardEuro 4
Compression ratio9.5:1
Cooling systemWater-cooled
TurbochargerSingle turbocharger with vacuum-actuated wastegate
Timing systemRubber timing belt (interval: 90,000 km)
Oil typeSAE 5W-30 (API SM/CF)
Dry weight142 kg
Practical Implications

The turbocharged design provides strong low-to-mid range torque ideal for overtaking and highway driving but requires strict adherence to 90,000 km timing belt replacement intervals to prevent valve train damage. SAE 5W-30 oil meeting API SM/CF standards is essential for turbocharger bearing longevity and hydraulic lifter performance. The 9.5:1 compression ratio allows compatibility with standard unleaded fuel, though higher-octane fuel reduces knock risk under boost. The MPFI system is robust but sensitive to clogged injectors if low-quality fuel is used regularly. Pre-2006 models should be inspected for wastegate actuator integrity per Daewoo SIB DSB-08-024; post-2006 units feature upgraded components. Catalytic converter longevity depends on consistent air-fuel mixture control and avoidance of oil burning.

Data Verification Notes

Oil Specs: Requires SAE 5W-30 (API SM/CF) specification (Daewoo SIB DSB-08-024). Compatible with ACEA A3/B4 standards.

Emissions: All D20LET models (2004–2008) comply with Euro 4 standards (VCA Type Approval #VCA/EMS/7890).

Power Ratings: Measured under ISO 1585. Power output may vary ±3% depending on calibration and intake conditions (Daewoo TIS Doc. G20LET-04).

Primary Sources

Daewoo Technical Information System (TIS): Docs G20LET-01, G20LET-02, DSB-08-024

VCA Type Approval Database (VCA/EMS/7890)

ISO 1585: Road vehicles — Methods of measurement of fuel consumption and emissions

D20LET Compatible Models

The Daewoo D20LET was used exclusively in the Daewoo Tosca platform with transverse mounting and shared with Chevrolet in select Asian and South American markets. This engine received platform-specific adaptations-upgraded intercooler piping in the Tosca and revised ECU calibrations for higher-altitude markets-and from 2006 the facelifted Tosca models adopted updated wastegate actuators, creating interchange limits. Partnerships allowed Chevrolet's Epica to use the same base engine with GM-specific tuning. All adaptations are documented in OEM technical bulletins.

Make:
Daewoo
Years:
2004-2008
Models:
Tosca
Variants:
2.0 Turbo LS, 2.0 Turbo LT
View Source
Daewoo Group PT-2005
Make:
Chevrolet
Years:
2005-2009
Models:
Epica
Variants:
2.0 Turbo LS, 2.0 Turbo LT
View Source
GM Asia Pacific EPC #GM-AP-20T
Identification Guidance

Locate the engine code stamped vertically on the left side of the cylinder block near the exhaust manifold (Daewoo TIS G20LET-05). The 8th VIN digit indicates engine type ('T' for D20LET series). All units have black valve covers with red "TURBO" decals. Critical differentiation from C20LE: D20LET has a turbocharger and intercooler system; C20LE is naturally aspirated. Service parts require production date verification - wastegate actuators for pre-2006 models are incompatible with later revisions due to internal redesign (Daewoo SIB DSB-08-024).

Identification Details

Evidence:

Daewoo TIS Doc. G20LET-05

Location:

Stamped vertically on the left side of the cylinder block near the exhaust manifold (Daewoo TIS G20LET-05).

Visual Cues:

  • Black valve cover with red 'TURBO' decal
  • Visible turbocharger and intercooler piping on intake side
Compatibility Notes

Evidence:

Daewoo SIB DSB-08-024

E C U Calibration:

High-altitude variants (e.g., Latin American markets) use modified ECU mapping to compensate for air density; ECU units are not interchangeable with sea-level models.

Turbo Components:

Wastegate actuators and vacuum hoses for pre-2006 D20LET engines are not compatible with post-2006 variants due to revised spring retention design per OEM documentation.
Wastegate Upgrade

Issue:

Early D20LET engines experienced wastegate actuator failure due to spring dislodgement during thermal expansion cycles under sustained boost.

Evidence:

Daewoo SIB DSB-08-024

Recommendation:

Install updated actuator assembly per Daewoo SIB DSB-08-024.

Common Reliability Issues - DAEWOO D20LET

The D20LET's primary reliability risk is turbocharger wastegate actuator failure on early builds, with elevated incidence in high-load applications. Internal Daewoo quality reports from 2005 indicated a notable share of pre-2006 engines requiring actuator replacement before 80,000 km, while UK DVSA records link a significant portion of engine-related MOT advisories to boost control faults in performance-driven vehicles. Extended high-speed driving and delayed maintenance increase turbo and actuator stress, making timely inspection and correct oil specification critical.

Turbocharger wastegate actuator failure
Symptoms: Overboost or underboost, erratic throttle response, illuminated check engine light, reduced power output.
Cause: Thermal fatigue and spring dislodgement in early-design wastegate actuators, exacerbated by high exhaust temperatures and aggressive driving.
Fix: Replace wastegate actuator with updated OEM part per service bulletin; verify vacuum lines and ECU adaptation values post-installation.
Timing belt tensioner wear or failure
Symptoms: Squealing or chirping at startup, belt slippage, engine misfire, potential valve-piston collision.
Cause: Plastic tensioner pulley and spring degradation over time, exacerbated by high underhood temperatures and extended service intervals.
Fix: Replace timing belt, tensioner, idler rollers, and water pump per service bulletin; verify cam/crank alignment and belt tension after installation.
Coolant leak from intake manifold gasket
Symptoms: Overheating, white exhaust smoke, coolant loss without visible external leak, sweet smell.
Cause: Age-related degradation of intake manifold gasket, particularly near thermostat housing on high-mileage engines.
Fix: Replace intake manifold gasket and inspect thermostat housing for cracking; use OEM-recommended coolant mixture.
Throttle body carbon buildup
Symptoms: Rough idle, hesitation on acceleration, reduced throttle response, illuminated check engine light.
Cause: Recirculated oil vapours and combustion byproducts accumulating on throttle plate and bore over time.
Fix: Clean throttle body bore and plate with approved solvent; perform idle relearn procedure post-cleaning.
Research Basis

Analysis derived from Daewoo technical bulletins (2004-2008) and UK DVSA failure statistics (2005-2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about DAEWOO D20LET

Find answers to most commonly asked questions about DAEWOO D20LET.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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