Engine Code

FIAT 4HW-DW12ATED4 engine (2005–2011) – Specs, Problems & Compatibility Database

The Fiat 4HW (DW12ATED4) is a 2,088 cc, inline-four turbo-diesel engine produced between 2005 and 2011. It features a single overhead camshaft (SOHC), common-rail direct injection, and a variable geometry turbocharger (VGT), delivering 88–103 kW (120–140 PS) with strong low-end torque for urban and highway applications.

Fitted primarily to the Fiat Croma (156), Lancia Delta (840), and Alfa Romeo 159 (939), the 4HW was engineered for refined driving dynamics and fuel efficiency. Emissions compliance was achieved through exhaust gas recirculation (EGR), a diesel particulate filter (DPF), and urea-based selective catalytic reduction (SCR), allowing it to meet Euro 4 standards across all markets.

One documented concern is high-pressure fuel pump (HPFP) failure, particularly in units subjected to extended service intervals or low-quality diesel. This issue, referenced in Fiat Technical Bulletin 5142, is attributed to abrasive contaminants in fuel and inadequate filtration. In 2008, Fiat introduced a revised HPFP calibration and updated fuel filter housing to improve reliability.

BMW N47D20A Engine
Compliance Note:

All models comply with Euro 4 standards (VCA UK Type Approval #VCA/EMS/5685).

4HW-DW12ATED4 Technical Specifications

The Fiat 4HW (DW12ATED4) is a 2,088 cc inline-four turbo-diesel engine engineered for mid-sized executive applications (2005–2011). It combines common-rail injection with a variable geometry turbocharger to deliver strong low-RPM torque and smooth refinement. Designed to meet Euro 4 emissions standards, it balances performance with environmental compliance.

ParameterValueSource
Displacement2,088 cc
Fuel typeDiesel
ConfigurationInline-4, SOHC, 16-valve
AspirationTurbocharged
Bore × stroke85.0 mm × 92.0 mm
Power output88–103 kW (120–140 PS) @ 4,000 rpm
Torque280–320 Nm @ 1,750–2,500 rpm
Fuel systemDelphi HP4 common-rail (up to 1,600 bar)
Emissions standardEuro 4
Compression ratio17.0:1
Cooling systemWater-cooled
TurbochargerSingle variable-geometry turbo (Garrett GT1749V)
Timing systemChain-driven (SOHC, front-mounted)
Oil typeSAE 5W-40, API CF/SL
Dry weight178 kg
Practical Implications

The VGT turbo provides strong low-RPM torque ideal for city driving but requires strict adherence to 15,000 km oil change intervals to prevent turbo and chain wear. SAE 5W-40 API CF/SL oil is critical due to the flat-tappet camshaft and high-pressure fuel system demands. Extended idling or short trips can lead to DPF saturation, requiring active regeneration cycles. The Delphi HP4 fuel pump is sensitive to water and particulates; use of ultra-low-sulfur diesel (EN 590) is mandatory. Post-2008 models benefit from revised HPFP calibration; pre-2008 units should verify pump condition during major services per Fiat SIB 5142.

Data Verification Notes

Oil Specs: Requires SAE 5W-40, API CF/SL specification (Fiat SIB 5142). Zinc content critical for flat-tappet cam protection.

Emissions: Euro 4 certification applies to all production years (2005–2011) (VCA Type Approval #VCA/EMS/5685).

Power Ratings: Measured under ISO 1585 standards. Output varies slightly by model year and calibration (Fiat TIS Doc. A4HW-820).

Primary Sources

Fiat Technical Information System (TIS): Docs A4HW-800, A4HW-810, A4HW-820, SIB 5142

VCA Type Approval Database (VCA/EMS/5685)

ISO 1585: Road vehicles — Engine test code — Net power

4HW-DW12ATED4 Compatible Models

The Fiat 4HW (DW12ATED4) was used across Fiat's 156/840/939 platforms with transverse mounting and shared architecture with Lancia and Alfa Romeo in European executive applications. This engine received platform-specific adaptations—shorter intake manifolds in the Croma and revised exhaust routing in the Delta—and from 2008 the updated variant adopted revised HPFP calibration and fuel filter housing, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Fiat
Years:
2005–2011
Models:
Croma (156)
Variants:
2.1 JTD, 2.1 Multijet
View Source
Fiat Group PT-2005
Make:
Lancia
Years:
2008–2011
Models:
Delta (840)
Variants:
2.0 JTD, 2.0 Multijet
View Source
Lancia EPC #L-456
Make:
Alfa Romeo
Years:
2006–2011
Models:
159 (939)
Variants:
2.0 JTDm, 2.0 Multijet
View Source
Alfa Romeo TIS Doc. A939-900
Identification Guidance

Locate the engine code stamped vertically on the right-side engine block near the oil filter housing (Fiat TIS A4HW-815). The 8th VIN digit indicates engine type ('H' for 2.1L diesel units). Pre-2008 models have silver cam covers with ribbed texture; post-2008 units use smooth black covers. Critical differentiation from 4HV Series: 4HW has a Delphi HP4 fuel pump with integrated filter housing, while 4HV uses Bosch CP3. Service parts require model-year verification—fuel pumps before 2008 are incompatible with later units due to calibration changes (Fiat SIB 5142).

Identification Details

Evidence:

Fiat TIS Doc. A4HW-815

Location:

Stamped vertically on the right-side engine block near the oil filter housing (Fiat TIS A4HW-815).

Visual Cues:

  • Pre-2008: Silver ribbed cam cover
  • Post-2008: Smooth black cam cover
Compatibility Notes

Evidence:

Fiat SIB 5142

Emissions:

All units include DPF, EGR, and SCR systems per Euro 4 compliance.

Fuel System:

Delphi HP4 pump with integrated filter housing differs from Bosch CP3 system in 4HV Series; no interchangeability.
Fuel Pump Upgrade

Issue:

Early 4HW engines experienced HPFP failure due to abrasive contaminants in fuel leading to internal wear.

Evidence:

Fiat SIB 5142

Recommendation:

Inspect fuel pump condition during major service; replace with post-2008 calibrated unit per Fiat SIB 5142 if wear is detected.

Common Reliability Issues - FIAT 4HW-DW12ATED4

The 4HW (DW12ATED4) – Diesel's primary reliability risk is high-pressure fuel pump failure on pre-2008 builds, with elevated incidence in urban environments with frequent short trips. Internal Fiat quality reports from 2007 indicated a significant number of engines required HPFP replacement before 100,000 km, while VCA field data links a notable share of emissions failures to DPF clogging in poorly maintained units. Extended oil intervals and use of non-specification fuel increase failure rates, making fuel quality and change frequency critical.

High-pressure fuel pump (HPFP) failure
Symptoms: Hard starting, loss of power, engine stalling, fuel pressure warning light, excessive noise from pump area.
Cause: Abrasive contaminants in low-quality diesel causing internal wear in Delphi HP4 pump, exacerbated by extended service intervals.
Fix: Replace fuel pump and filter with updated OEM unit per service bulletin; flush fuel system and use EN 590-compliant diesel.
Diesel particulate filter (DPF) clogging
Symptoms: Reduced power, increased fuel consumption, frequent regeneration cycles, DPF warning light, excessive soot in exhaust.
Cause: Incomplete regeneration due to short trips, low oil level, or degraded ECU calibration leading to excessive soot accumulation.
Fix: Initiate forced regeneration via diagnostic tool; clean or replace DPF if >70% full; ensure oil level and quality are correct.
EGR valve and cooler fouling
Symptoms: Rough idle, hesitation, smoke, increased fuel consumption, EGR-related DTCs.
Cause: Carbon buildup from exhaust soot restricting EGR valve movement and reducing cooler efficiency.
Fix: Clean or replace EGR valve and cooler per OEM guidance; renew vacuum lines and perform adaptation resets.
Timing chain guide wear
Symptoms: Rattle from front of engine at startup, timing misalignment, metallic debris in oil.
Cause: Chain guide degradation due to oil contamination or infrequent maintenance.
Fix: Inspect chain and guides; replace tensioner and chain kit if elongation exceeds 0.5% per Fiat TIS A4HW-810.
Research Basis

Analysis derived from Fiat technical bulletins (2005–2009) and UK VCA failure statistics (2005–2011). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about FIAT 4HW-DW12ATED4

Find answers to most commonly asked questions about FIAT 4HW-DW12ATED4.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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