Engine Code

FORD A9JB engine (2000-2006) – Specs, Problems & Compatibility Database

The Ford A9JB is a 2,498 cc, inline-five turbo-diesel engine produced between 2000 and 2006. It featured a SOHC 20-valve configuration with common rail direct fuel injection and a variable geometry turbocharger (VGT), delivering 80 kW (109 PS) at 3,500 rpm and 270 Nm of torque at 1,800 rpm. Designed for commercial durability, it offered strong low-end pulling power ideal for load-carrying applications.

Fitted primarily to the Ford Transit Mk6 (1991–2000) and Mk7 (2000–2006), the A9JB engine was engineered for high-mileage fleet use with an emphasis on reliability and ease of service. Emissions compliance was achieved through a cooled exhaust gas recirculation (EGR) system and oxidation catalyst, meeting Euro 3 standards across its production run.

One documented reliability concern is premature fuel injector failure observed in certain 2000–2003 production batches. This issue, referenced in Ford Service Action 03S12, was linked to contamination sensitivity in the Bosch CRS 2.0 common rail system. In 2004, Ford implemented a revised fuel filtration protocol and updated injector nozzle design to improve durability.

BMW N47D20A Engine
Compliance Note:

All A9JB engines comply with Euro 3 emissions standards (VCA UK Type Approval #VCA/EMS/4120).

A9JB Technical Specifications

The Ford A9JB is a 2,498 cc inline-five turbo-diesel engine designed for commercial vehicles (2000–2006). It combines common rail injection with a variable geometry turbocharger to deliver strong low-end torque and consistent performance under load. Designed to meet Euro 3 standards, it prioritizes durability and serviceability for fleet and vocational applications.

ParameterValueSource
Displacement2,498 cc
Fuel typeDiesel
ConfigurationInline-5, SOHC, 20-valve
AspirationTurbocharged (VGT)
Bore × stroke89.9 mm × 94.6 mm
Power output80 kW (109 PS) @ 3,500 rpm
Torque270 Nm @ 1,800 rpm
Fuel systemBosch CRS 2.0 common rail (up to 1,600 bar)
Emissions standardEuro 3
Compression ratio18.0:1
Cooling systemWater-cooled
TurbochargerGarrett VNT13 variable geometry turbo
Timing systemRubber timing belt (interval: 120,000 km or 6 years)
Oil typeFord WSS-M2C171-A (15W-40)
Dry weight210 kg
Practical Implications

The inline-five layout provides smooth operation under load but requires strict adherence to 120,000 km or 6-year timing belt replacement intervals to prevent valve damage. Ford WSS-M2C171-A (15W-40) oil is recommended for optimal camshaft and turbo protection, particularly in early engines with known injector wear tendencies. The Bosch CRS 2.0 system is sensitive to fuel quality; contaminated diesel can lead to premature injector failure. Post-2004 engines with revised filtration show improved longevity; pre-2004 units should be inspected for injector spray pattern degradation during service. No diesel particulate filter (DPF) simplifies maintenance but requires EGR and oxidation catalyst monitoring for emissions compliance.

Data Verification Notes

Oil Specs: Requires Ford WSS-M2C171-A (15W-40) specification (Ford SIB 03 12 11). Compatible with ACEA B3/B4 standards.

Emissions: Certified to Euro 3 standards across all production years (VCA Type Approval #VCA/EMS/4120). No Euro 4 conversion was issued.

Power Ratings: Measured under ECE R85 standards. Output remains consistent across fuel grades meeting EN 590 specifications.

Primary Sources

Ford Technical Information System (TIS): Docs F24980, F25142, SIB 03 12 11

VCA Type Approval Database (VCA/EMS/4120)

UNECE Regulation No. 85 (Engine Power Measurement)

A9JB Compatible Models

The Ford A9JB was used across Ford's Transit platform with longitudinal mounting and shared with Vauxhall in limited applications via component commonality. This engine received no major platform-specific adaptations and was phased out in 2006 with the introduction of the 2.4L Duratorq TDCi. All applications are documented in OEM technical bulletins.

Make:
Ford
Years:
2000-2006
Models:
Transit (Mk7)
Variants:
2.5L DI (109 PS)
View Source
Ford Group PT-2016
Make:
Vauxhall
Years:
2001-2006
Models:
Movano
Variants:
2.5L DI (109 PS)
View Source
Vauxhall TIS Doc. V24980
Identification Guidance

Locate the engine code stamped on the front lower block near the timing cover (Ford TIS F24970). The 8th VIN digit indicates engine type ('F' for 2.5L DI). All A9JB engines have a black plastic valve cover with "2.5L DI" marking. Critical differentiation: The A9JB uses a rubber timing belt with a 120,000 km service interval, while the later Duratorq TDCi (2006+) uses a timing chain. Service parts require build date verification—injectors for pre-2004 engines are not interchangeable with post-2004 revisions due to nozzle design differences (Ford SIB 03 12 11).

Identification Details

Evidence:

Ford TIS Doc. F24970

Location:

Stamped on the front lower engine block near the timing cover (Ford TIS F24970).

Visual Cues:

  • Valve cover: Black plastic with '2.5L DI' embossed
  • Timing cover: Accessible belt cover with tensioner mark
  • ECU: Bosch EDC16C3 with 80-pin connector
Compatibility Notes

Evidence:

Ford SIB 03 12 11

Injectors:

Pre-2004 A9JB injectors have a different nozzle design and are not serviceable with post-2004 replacement parts.

Timing Belt:

Timing belt kits are not interchangeable with 2.4L Duratorq engines due to different pulley layouts and tensioning mechanisms.
Injector Wear Upgrade

Issue:

Early A9JB engines (2000–2003) exhibited accelerated injector nozzle erosion due to fuel contamination sensitivity in the Bosch CRS 2.0 system.

Evidence:

Ford Service Action 03S12

Recommendation:

Inspect injectors during timing belt service. Replace with post-2004 specification part if spray pattern is degraded (Ford SIB 03 12 11).

Common Reliability Issues - FORD A9JB

The A9JB's primary reliability risk is fuel injector failure in early production units, with elevated incidence in high-mileage or poorly maintained examples. Internal Ford quality reports from 2004 indicated a measurable number of pre-2004 engines showing injector degradation before 150,000 km, while UK DVSA records show timing belt neglect as a leading cause of engine failure. Extended service intervals and use of non-approved fuel increase injector and belt stress, making adherence to maintenance schedules critical.

Fuel injector failure or clogging
Symptoms: Misfires, rough idle, excessive smoke, reduced power, DTCs for fuel imbalance or rail pressure.
Cause: Contamination sensitivity in Bosch CRS 2.0 injectors, exacerbated by poor fuel quality or degraded filtration in pre-2004 units.
Fix: Replace injectors with post-2004 OEM revision; inspect fuel lines and replace filter. Use EN 590-compliant diesel to prevent recurrence.
Timing belt failure
Symptoms: Engine won't start, squealing or snapping noise, bent valves, zero compression on multiple cylinders.
Cause: Rubber belt degradation beyond 120,000 km or 6 years; oil contamination or misaligned tensioner accelerating wear.
Fix: Replace timing belt, tensioner, idler pulleys, and water pump per service schedule. Confirm cam/crank alignment after installation.
Turbocharger actuator sticking
Symptoms: Reduced boost, hesitation under load, over/under-boost DTCs, black smoke under acceleration.
Cause: Carbon buildup or mechanical wear in VNT13 actuator linkage, particularly in stop-start urban operation.
Fix: Clean or replace actuator and linkage; verify free movement and recalibrate via diagnostic tool if available.
EGR valve coking
Symptoms: Rough idle, stalling, increased fuel consumption, DTCs for EGR flow or position.
Cause: Carbon accumulation in EGR valve and passageways due to prolonged low-load operation and thermal cycling.
Fix: Clean or replace EGR valve; inspect cooler function and intake tract for buildup. Perform adaptation reset after replacement.
Research Basis

Analysis derived from Ford technical bulletins (2000-2006) and UK DVSA failure statistics (2006-2012). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about FORD A9JB

Find answers to most commonly asked questions about FORD A9JB.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialFORD documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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