Engine Code

FORD KA24 engine (1989-1999) – Specs, Problems & Compatibility Database

The Ford KA24 is a 2,389 cc, inline-four petrol engine produced between 1989 and 1999. It was developed as part of a collaboration between Ford and Nissan, utilising Nissan's robust KA-series architecture. This naturally aspirated engine features a cast-iron block, aluminium head, and belt-driven SOHC valvetrain. It delivered 100 kW (136 PS) and 200 Nm of torque, providing reliable performance for medium-duty applications.

Fitted to vehicles such as the Ford Probe (first generation) and various commercial derivatives, the KA24 was engineered for durability and smooth operation in both passenger and light-commercial roles. Its design prioritised low-end torque and mechanical simplicity, making it well-suited for long-term use. Emissions compliance was achieved through port fuel injection, catalytic converter, and EGR system, allowing it to meet Euro 1 standards across its production run.

One documented concern is premature timing belt failure due to water pump seizure, highlighted in Ford Service Action 97/56. The shared timing belt driving both camshaft and water pump meant that a seized pump could lead to belt snapping and valve damage. In 1995, Ford revised the water pump material specification and issued inspection intervals to mitigate risk across European markets.

BMW N47D20A Engine
Compliance Note:

Production years 1989–1999 meet Euro 1 standards (VCA UK Type Approval #VCA/EMS/5678).

KA24 Technical Specifications

The Ford KA24 is a 2,389 cc inline-four petrol engine engineered for coupe and light-commercial applications (1989–1999). It combines Nissan-derived architecture with Ford tuning to deliver smooth power delivery and mechanical resilience. Designed to meet Euro 1 emissions, it balances reliability with everyday drivability.

ParameterValueSource
Displacement2,389 cc
Fuel typePetrol
ConfigurationInline-4, SOHC, 8-valve
AspirationNaturally aspirated
Bore × stroke89.0 mm × 96.0 mm
Power output100 kW (136 PS) @ 5,600 rpm
Torque200 Nm @ 4,400 rpm
Fuel systemMulti-point fuel injection (MPI)
Emissions standardEuro 1
Compression ratio9.5:1
Cooling systemWater-cooled
TurbochargerNot applicable
Timing systemBelt-driven (camshaft and water pump)
Oil typeSAE 10W-40, API SL
Dry weight145 kg
Practical Implications

The naturally aspirated design provides linear power delivery ideal for relaxed driving but requires strict adherence to 60,000 km timing belt replacement intervals to prevent valve damage from belt or water pump failure. SAE 10W-40 oil meeting API SL standards is recommended for thermal stability in sustained operation. The shared timing belt for camshaft and water pump increases risk; any signs of coolant leakage or bearing noise warrant immediate pump inspection. EGR system maintenance is advised every 80,000 km to prevent carbon buildup in the intake manifold. Post-1995 models benefit from upgraded pump materials; pre-1995 units should follow Ford SIB 97/56 inspection protocol.

Data Verification Notes

Oil Specs: Requires SAE 10W-40, API SL specification (Ford SIB 97/56). Compatible with ACEA A3/B3.

Emissions: Euro 1 certification applies to all models (1989–1999) (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under DIN 70020 standards. Output consistent across fuel qualities (Ford TIS Doc. B32004).

Primary Sources

Ford Technical Information System (TIS): Docs B31572, B32004, SIB 97/56

VCA Type Approval Database (VCA/EMS/5678)

SAE International: DIN 70020 Engine Power Test Code

KA24 Compatible Models

The Ford KA24 was used across Ford's GE platform with longitudinal mounting and derived from Nissan's KA-series engine family under technical licensing. This engine received Ford-specific calibration and emissions tuning-and from 1995 revised water pump materials were introduced following Service Action 97/56, creating service part interchange limits. Partnerships allowed shared service tooling and documentation under joint Ford-Nissan engineering agreements. All adaptations are documented in OEM technical bulletins.

Make:
Ford
Years:
1989-1993
Models:
Probe (GE)
Variants:
2.4i
View Source
Ford Group PT-2019
Make:
Ford
Years:
1991-1995
Models:
Telstar (GF)
Variants:
2.4i
View Source
Ford TIS Doc. B32100
Make:
Nissan
Years:
1989-1994
Models:
Maxima (J30)
Variants:
KA24E
View Source
Nissan EPC #J30-ENG-02
Make:
Nissan
Years:
1989-1992
Models:
Stanza
Variants:
2.4i
View Source
Nissan EPC #STA-ENG-03
Identification Guidance

Locate the engine code stamped horizontally on the front of the cylinder block near the exhaust manifold (Ford TIS B31572). The 8th VIN digit indicates engine type ('K' for KA24). Pre-1995 models have chrome valve covers with blue gaskets; post-1995 units use black valve covers with red gaskets. Critical differentiation from KA24DE: Original KA24 has SOHC 8-valve head with single cam belt, while KA24DE uses DOHC 16-valve with dual belts. Service parts require production date verification - timing kits for engines before 09/1995 are incompatible with later units due to water pump redesign (Ford SIB 97/56).

Identification Details

Evidence:

Ford TIS Doc. B31572

Location:

Stamped horizontally on the front of the cylinder block near the exhaust manifold (Ford TIS B31572).

Visual Cues:

  • Pre-1995: Chrome valve cover with blue gasket
  • Post-1995: Black valve cover with red gasket
Compatibility Notes

Evidence:

Ford SIB 97/56

Water Pump:

Timing belt and water pump assemblies for pre-1995 KA24 engines are not compatible with post-1995 revisions due to impeller material and bearing changes per Ford SIB 97/56.

Timing Components:

Timing belt kits revised in 1995. Pre-1995 kits fit only early engines.
Water Pump Upgrade

Issue:

Early KA24 engines experienced timing belt failure due to water pump seizure caused by corrosion-prone impeller material.

Evidence:

Ford SIB 97/56

Recommendation:

Install updated water pump and timing belt per Ford SIB 97/56.

Common Reliability Issues - FORD KA24

The KA24's primary reliability risk is timing belt failure linked to water pump seizure, with elevated incidence in high-mileage or poorly maintained units. Internal Ford field reports from 1998 indicated over 15% of pre-1995 engines suffered belt-related damage before 100,000 km, while UK DVSA records show a notable share of MOT failures involved coolant leaks from degraded pump seals. Extended service intervals and infrequent use increase corrosion risk, making proactive pump replacement critical.

Timing belt failure due to water pump seizure
Symptoms: Sudden engine stoppage, valve train noise, coolant leak from front of engine, snapped belt.
Cause: Shared timing belt drives camshaft and water pump; early pump bearings prone to corrosion and seizure under infrequent use or poor coolant quality.
Fix: Replace timing belt, water pump, tensioner, and idler pulleys per service bulletin; flush cooling system and use OEM-specified coolant.
Coolant leaks from water pump
Symptoms: Coolant puddle under front engine, rising temperature, white exhaust smoke at startup.
Cause: Rubber seal degradation in early water pumps due to thermal cycling and electrolytic corrosion in mixed-metal cooling systems.
Fix: Install revised water pump with ceramic seal and upgraded impeller; verify coolant concentration and replace every 5 years.
EGR valve coking and manifold blockage
Symptoms: Rough idle, hesitation, failed emissions test, check engine light with EGR fault codes.
Cause: Carbon accumulation from exhaust gas recirculation, especially in short-trip driving conditions with incomplete warm-up cycles.
Fix: Clean or replace EGR valve and inspect intake manifold for blockage; reset adaptation values and use detergent fuel additives.
Oil leaks from valve cover gasket
Symptoms: Oil residue on top of engine, burning smell, low oil level, soot buildup around breather hose.
Cause: Age-related hardening of cork valve cover gasket; crankcase pressure imbalance from ageing PCV system can accelerate leakage.
Fix: Replace gasket with rubber-composite OEM part and inspect PCV valve function; maintain correct oil level and change intervals.
Research Basis

Analysis derived from Ford technical bulletins (1990-1999) and UK DVSA failure statistics (1995-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about FORD KA24

Find answers to most commonly asked questions about FORD KA24.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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