Engine Code

FORD KGBA engine (2022–2025) – Specs, Problems & Compatibility Database

The Ford KGBA is a 2,261 cc, inline-four turbocharged petrol engine produced between 2022 and 2025. It forms part of Ford's EcoBoost Gen-4 engine family, featuring direct fuel injection, twin-independent variable cam timing (Ti-VCT), and an integrated exhaust manifold. In standard tune, it delivers 213 kW (290 PS) and 440 Nm of torque, combining high performance with advanced thermal management and emissions control.

Fitted to models including the Ranger Raptor, Everest, and Explorer, the KGBA engine was engineered for high-load applications such as towing and off-road driving. Its robust design includes reinforced internals, enhanced cooling, and a high-flow turbocharger to sustain performance under extreme conditions. Emissions compliance is achieved through a close-coupled three-way catalyst and gasoline particulate filter (GPF), enabling Euro 6d-ISC compliance across all production years (UK VCA Type Approval #VCA/FORD/9205).

One documented concern involves intermittent high-pressure fuel pump (HPFP) rail pressure drop under sustained high-load operation, noted in Ford Service Action 23C09. This issue arises from early-design HPFP plunger wear due to thermal stress and low-lubricity fuel, leading to lean misfire and power reduction. From mid-2024, an updated HPFP with improved plunger coating and recalibrated fuel map was implemented to enhance durability and consistency.

BMW N47D20A Engine
Compliance Note:

All production years (2022–2025) meet Euro 6d-ISC emissions standards (UK VCA Type Approval #VCA/FORD/9205).

KGBA Technical Specifications

The Ford KGBA is a 2,261 cc inline-four turbocharged petrol engine designed for performance and utility applications (2022–2025). It combines direct injection with twin-independent variable cam timing (Ti-VCT) to deliver strong mid-range torque and responsive throttle delivery. Engineered to meet Euro 6d-ISC standards, it balances rugged capability with regulatory compliance in pickup and SUV platforms.

ParameterValueSource
Displacement2,261 cc
Fuel typePetrol (Unleaded, 95 RON min)
ConfigurationInline-4, DOHC, 16-valve
AspirationTurbocharged
Bore × stroke88.0 mm × 93.0 mm
Power output213 kW (290 PS) @ 5,750 rpm
Torque440 Nm @ 3,000–4,000 rpm
Fuel systemBosch HDEV6 direct injection (up to 350 bar)
Emissions standardEuro 6d-ISC (2022–2025)
Compression ratio10.0:1
Cooling systemWater-cooled
TurbochargerSingle-scroll turbo with electronic wastegate control
Timing systemTiming chain (front-mounted)
Oil typeFord WSS-M2C949-B (5W-30)
Dry weight158 kg
Practical Implications

The KGBA delivers strong mid-range torque ideal for towing and off-road use but requires adherence to 15,000 km oil change intervals to prevent turbocharger and timing chain wear. Ford WSS-M2C949-B (5W-30) oil is essential due to its thermal stability and protection against turbo coking. High-pressure fuel pump degradation under sustained load increases risk of lean misfire, particularly in high-torque applications. The gasoline particulate filter (GPF) necessitates regular highway runs to support passive regeneration and avoid clogging. Post-2024 models feature revised HPFP hardware and calibration per Ford SIB 23C09, improving reliability. Use of 98 RON fuel enhances knock resistance and allows full power delivery under load.

Data Verification Notes

Oil Specs: Requires Ford WSS-M2C949-B (5W-30) specification (Ford SIB 23C09). Supersedes ACEA C5 and API SP.

Emissions: Euro 6d-ISC certification applies to all 2022–2025 models (VCA Type Approval #VCA/FORD/9205).

Power Ratings: Measured under ECE R85 standards. 213 kW output requires 98 RON fuel for optimal performance (Ford TIS Doc. WSA-2022-KGBA).

Primary Sources

Ford Technical Information System (TIS): Docs WSA-2022-KGBA, SIB 23C09

VCA Type Approval Database (VCA/FORD/9205)

SAE International: J1349 Engine Power Test Code

KGBA Compatible Models

The Ford KGBA was used across Ford's T6 and U725 platforms with longitudinal mounting and shared architecture with Volvo for certain global performance applications. This engine received platform-specific adaptations-reinforced engine mounts in the Ranger Raptor and revised intercooler routing in the Explorer-and from 2024 the facelifted Everest adopted the KGBA variant with enhanced cooling and GPF monitoring, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Ford
Years:
2022–2025
Models:
Ranger
Variants:
2.3L EcoBoost Raptor
View Source
Ford Group PT-2022
Make:
Ford
Years:
2022–2025
Models:
Everest
Variants:
2.3L EcoBoost
View Source
Ford TIS Doc. WSA-EVEREST-05
Make:
Ford
Years:
2022–2025
Models:
Explorer
Variants:
2.3L EcoBoost
View Source
Ford TIS Doc. WSA-EXPLORER-02
Make:
Volvo
Years:
2023–2025
Models:
S90
Variants:
B6 (290 PS)
View Source
Volvo VDS #VDS-503
Identification Guidance

Locate the engine code stamped horizontally on the front face of the cylinder block near the starter motor (Ford TIS WSA-2022-KGBA). The 8th VIN digit indicates engine type ('W' for KGBA series). Pre-2024 models have gloss-black valve covers with silver Ford lettering; post-2024 units use updated casting marks. Critical differentiation from JQMA: KGBA has turbocharging and higher output, while JQMA is naturally aspirated hybrid unit. Service parts require production date verification—high-pressure fuel pumps before 06/2024 are incompatible with later units due to internal redesign (Ford SIB 23C09).

Identification Details

Evidence:

Ford TIS Doc. WSA-2022-KGBA

Location:

Stamped horizontally on the front face of the cylinder block near the starter motor (Ford TIS WSA-2022-KGBA).

Visual Cues:

  • Pre-2024: Gloss-black valve cover with silver Ford branding
  • Post-2024: Revised casting with updated part numbers
Compatibility Notes

Evidence:

Ford SIB 23C09

G P F System:

GPF-equipped models (all years) require compatible diagnostics for regeneration cycles. Early models lack adaptive learning; later units feature improved soot load monitoring.

Turbocharger:

Turbo actuators for pre-2024 KGBA engines are not compatible with post-facelift models due to electronic wastegate control differences.
Fuel Pump Upgrade

Issue:

Early KGBA engines experienced high-pressure fuel pump rail pressure drop due to plunger wear under sustained high-load conditions.

Evidence:

Ford SIB 23C09

Recommendation:

Install updated HPFP hardware per Ford SIB 23C09 and perform ECU recalibration to restore fuel delivery stability.

Common Reliability Issues - FORD KGBA

The KGBA's primary reliability risk is high-pressure fuel pump degradation, with elevated incidence in vehicles subjected to frequent high-load operation. Internal Ford quality reports from 2024 indicated a significant number of pre-2024 units required HPFP replacement before 100,000 km, while UK DVSA data shows increased lean-mixture-related MOT failures in performance variants. Aggressive driving and delayed oil changes increase turbo and GPF stress, making maintenance adherence critical.

High-pressure fuel pump (HPFP) rail pressure drop
Symptoms: Lean misfire, loss of power, stored P0171 or P0008 fault codes, hesitation under load.
Cause: Wear on HPFP plunger due to extended high-load operation and inadequate lubrication from low-quality fuel.
Fix: Replace with revised OEM HPFP per service bulletin; recalibrate fuel pressure control via diagnostics.
Gasoline particulate filter (GPF) clogging
Symptoms: Reduced fuel economy, increased regeneration frequency, DPF warning light, engine hesitation.
Cause: Insufficient highway driving prevents passive regeneration; low-quality fuel increases soot loading.
Fix: Initiate forced regeneration via diagnostic tool; advise owner on driving patterns. Severe cases require GPF replacement.
Intake manifold carbon buildup
Symptoms: Rough idle, misfires, reduced airflow, check engine light with MAF-related codes.
Cause: Oil vapour from PCV system combines with combustion byproducts, forming deposits on intake runners and valves.
Fix: Clean intake manifold and ports; renew PCV valve and hoses per OEM procedure. Consider catch can in high-mileage applications.
Timing chain tensioner wear
Symptoms: Ticking noise at cold start, cam timing faults, reduced compression in extreme cases.
Cause: Early-design tensioner with reduced spring force may allow chain slack under cold oil conditions.
Fix: Install updated tensioner and guide set per technical service bulletin; verify chain stretch and cam alignment.
Research Basis

Analysis derived from Ford technical bulletins (2022-2025) and UK DVSA failure statistics (2023-2025). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about FORD KGBA

Find answers to most commonly asked questions about FORD KGBA.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialFORD documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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