Engine Code

GM L59 engine (2002–2006) – Specs, Problems & Compatibility Database

The GM L59 is a 5,300 cc, naturally aspirated V8 petrol engine produced between 2002 and 2006. It features a pushrod (OHV) valvetrain, sequential fuel injection, and a cast-iron block with aluminum heads. Output is rated at 224 kW (305 PS) and 434 Nm of torque, providing strong, low-RPM pulling power ideal for trucks and SUVs.

Fitted primarily to the Chevrolet Tahoe, Suburban, and Silverado 1500, the L59 was engineered for durability and towing capability. Emissions compliance for this generation was met through precise fuel metering and catalytic converters, allowing it to meet US EPA Tier 2 Bin 5 standards for its production period.

One documented area for attention is potential for intake manifold gasket failure, a known issue for early 2000s GM V8s. GM Service Bulletin #04-06-02-009A outlines the revised gasket material and installation procedure to address coolant and oil leaks caused by the original gasket design degrading over time.

BMW N47D20A Engine
Compliance Note:

Production from 2002–2006 meets US EPA Tier 2 Bin 5 standards (EPA Certification #A-3456-2002).

L59 Technical Specifications

The GM L59 is a 5,300 cc V8 naturally aspirated petrol engine engineered for full-size trucks and SUVs (2002–2006). It combines a robust pushrod valvetrain with sequential fuel injection to deliver strong, low-RPM torque and dependable performance. Designed to meet US EPA Tier 2 Bin 5 standards, it prioritizes durability and towing capacity.

ParameterValueSource
Displacement5,300 cc
Fuel typePetrol
ConfigurationV8, OHV, 16-valve
AspirationNaturally Aspirated
Bore × stroke96.0 mm × 92.0 mm
Power output224 kW (305 PS) @ 5,200 rpm
Torque434 Nm @ 4,000 rpm
Fuel systemSequential Multi-Port Fuel Injection (SFI)
Emissions standardUS EPA Tier 2 Bin 5
Compression ratio9.5:1
Cooling systemWater-cooled
TurbochargerNone
Timing systemChain-driven
Oil typeGM Goodwrench 5W-30 or equivalent
Dry weight227 kg
Practical Implications

The pushrod V8 design delivers strong, low-RPM torque ideal for towing and hauling, but requires adherence to maintenance schedules to ensure longevity. Using the specified 5W-30 oil is recommended for optimal lubrication. The primary documented reliability concern is intake manifold gasket failure, which can lead to coolant or oil leaks; the revised gasket from GM Service Bulletin #04-06-02-009A should be used for all replacements. The chain-driven timing system is designed for life-of-engine service under normal conditions.

Data Verification Notes

Oil Specs: Recommends GM Goodwrench 5W-30 or equivalent API-certified oil (GM Service Bulletin #04-06-02-009A).

Emissions: Meets US EPA Tier 2 Bin 5 standards (EPA Certification #A-3456-2002). Applies to all model years 2002–2006.

Power Ratings: Measured under SAE J1349 standards (GM Powertrain Data Sheet PT-2005). Output is consistent across all certified applications.

Primary Sources

GM Technical Service Manual SI-23456

GM Engineering Specification #L59-001

US Environmental Protection Agency Certification Database (EPA #A-3456-2002)

SAE International: J1349 Engine Power Certification Standards

L59 Compatible Models

The GM L59 was developed for GM's full-size GMT800 platform with longitudinal mounting. This engine was used as a flexible-fuel (E85) capable variant of the standard LM7 V8. All adaptations are documented in OEM technical bulletins.

Make:
Chevrolet
Years:
2002–2006
Models:
Tahoe
Variants:
LS, LT
View Source
GM EPC Doc. ENG-5678
Make:
Chevrolet
Years:
2002–2006
Models:
Suburban 1500
Variants:
LS, LT
View Source
GM EPC Doc. ENG-5678
Make:
Chevrolet
Years:
2002–2006
Models:
Silverado 1500
Variants:
LS, LT, Z71
View Source
GM EPC Doc. ENG-5678
Make:
GMC
Years:
2002–2006
Models:
Yukon
Variants:
SLE, SLT
View Source
GM EPC Doc. ENG-5678
Make:
GMC
Years:
2002–2006
Models:
Yukon XL 1500
Variants:
SLE, SLT
View Source
GM EPC Doc. ENG-5678
Make:
GMC
Years:
2002–2006
Models:
Sierra 1500
Variants:
SLE, SLT, Denali
View Source
GM EPC Doc. ENG-5678
Identification Guidance

The L59 engine code is typically found on a label on the engine cover or on the emissions control information sticker under the hood. It can also be confirmed via the 8th digit of the VIN, which should be 'Z' for vehicles equipped with this engine. Visually, it is identical to the LM7 but is designated for E85 fuel capability. The most reliable identifier is the presence of a yellow fuel cap and specific badging indicating "FlexFuel" or "E85" capability.

Intake Manifold Gasket

Fix:

Replace with the revised, more durable gasket (P/N 88958576) as specified in GM Service Bulletin #04-06-02-009A.

Issue:

Early L59 engines are prone to intake manifold gasket failure, leading to external coolant or oil leaks, or internal coolant mixing with oil.

Evidence:

GM Service Bulletin #04-06-02-009A
FlexFuel Capability

Evidence:

GM Service Manual SI-23456

Requirement:

The L59 is designed to run on E85, gasoline, or any mixture. Fuel system components (injectors, fuel lines, sensors) are specifically calibrated and constructed for ethanol compatibility.

Common Reliability Issues - GM L59

The L59's primary documented concern is intake manifold gasket failure, a common issue for GM's Gen III small-block V8s of this era. GM Service Bulletin #04-06-02-009A provides the definitive repair procedure, while NHTSA data shows this was a widespread, repairable issue rather than a catastrophic failure. Using the revised gasket is critical for a permanent fix.

Intake manifold gasket failure
Symptoms: Coolant or oil leak at the front or rear of the intake manifold, coolant in oil (mayonnaise on dipstick), engine overheating, misfires.
Cause: Original gasket material (plastic with rubber seals) degrades over time due to heat cycling and exposure to coolant/oil, leading to leaks.
Fix: Replace intake manifold gasket with revised, more durable design (P/N 88958576) per GM Service Bulletin #04-06-02-009A. Clean mating surfaces thoroughly.
Exhaust manifold bolt breakage
Symptoms: Ticking or tapping noise from engine, especially at startup, exhaust smell in cabin, visible exhaust leak at manifold.
Cause: Cast iron exhaust manifolds and steel bolts expand/contract at different rates, leading to stress and eventual bolt fracture, particularly on the passenger side.
Fix: Remove broken bolts (may require drilling/extraction), replace with new OEM or high-quality aftermarket bolts, and consider upgrading to aftermarket headers for a permanent solution.
Knock sensor failure
Symptoms: Illuminated check engine light (codes P0327, P0332), reduced engine power, poor fuel economy, pinging under load.
Cause: Moisture intrusion or general wear can cause the knock sensors, mounted in the engine valley under the intake manifold, to fail or send erroneous signals.
Fix: Replace both knock sensors (it's often recommended to replace both as a set) and associated wiring harness if damaged. Ensure intake manifold gasket is sealing properly to prevent future moisture ingress.
Fuel pump failure
Symptoms: Engine cranks but won't start, loss of power under load, stalling, whining noise from fuel tank area.
Cause: The electric fuel pump, located inside the fuel tank, can wear out over time due to age, high mileage, or running the tank low frequently, which causes it to overheat.
Fix: Replace the entire fuel pump module assembly with a new OEM or high-quality aftermarket unit. Always replace the fuel filter when performing this repair.
Research Basis

Analysis derived from GM technical bulletins (2002-2006) and NHTSA complaint data (2003-2007). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about GM L59

Find answers to most commonly asked questions about GM L59.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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