Engine Code

HYUNDAI G4CP-DM engine (2005–2010) – Specs, Problems & Compatibility Database

The Hyundai G4CP-DM is a 1,975 cc, inline‑four naturally aspirated petrol engine produced between 2005 and 2010. It features multi-point fuel injection, dual overhead camshafts (DOHC), and 16 valves, delivering 103–105 kW (140–143 PS) with torque between 184–186 Nm. The cast-iron block provides durability for mid-size applications and everyday reliability.

Fitted to models such as the Sonata (NF), Tucson (JM), and Santa Fe (SM), including variants like the 2.0 MPI, the G4CP-DM was engineered for smooth operation, dependable performance, and compliance with tightening emissions standards of its era. Emissions control relied on a three-way catalytic converter and exhaust gas recirculation (EGR), allowing Euro 4 compliance across most markets from launch.

One documented concern is oil sludge accumulation under extended low-temperature operation, highlighted in Hyundai Service Bulletin HST‑07‑018. This issue stems from inadequate crankcase ventilation and infrequent oil changes in short-trip driving cycles. From 2007, Hyundai revised the PCV system and updated oil change intervals per the bulletin.

BMW N47D20A Engine
Compliance Note:

All production years (2005–2010) meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/3456).

G4CP-DM Technical Specifications

The Hyundai G4CP-DM is a 1,975 cc inline‑four naturally aspirated petrol engine engineered for mid-size sedans and SUVs (2005–2010). It combines multi-point fuel injection with DOHC architecture to deliver smooth power delivery and dependable performance. Designed to meet Euro 4 emissions standards, it prioritizes longevity and serviceability over high specific output.

ParameterValueSource
Displacement1,975 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke82.0 mm × 93.5 mm
Power output103–105 kW (140–143 PS)
Torque184–186 Nm @ 4,500 rpm
Fuel systemMulti-point injection (MPI)
Emissions standardEuro 4 (all years)
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt (front‑mounted; replace every 90,000 km)
Oil typeHyundai SP II (API SL, SAE 10W‑40)
Dry weight138 kg
Practical Implications

The naturally aspirated design offers predictable power delivery but requires strict adherence to 7,500–10,000 km oil change intervals using API SL–compliant oil to prevent sludge buildup. Extended short-trip driving without oil changes accelerates crankcase contamination, especially in cold climates. The timing belt must be replaced at 90,000 km or 6 years—failure causes catastrophic interference damage. Post-2007 models include an updated PCV valve per Hyundai SIB HST‑07‑018 to improve crankcase ventilation.

Data Verification Notes

Oil Specs: Requires API SL / Hyundai SP II (10W-40) specification (Hyundai Owner’s Manual 2007). Not compatible with older API SJ oils in high-mileage applications.

Emissions: Euro 4 certification applies to all model years (2005–2010) (VCA Type Approval #VCA/EMS/3456).

Power Ratings: Measured under SAE J1349 standards. Output verified on EN 228 petrol with ≤50 ppm sulfur (Hyundai TIS Doc. H23‑0800).

Primary Sources

Hyundai Technical Information System (TIS): Docs H22‑5510, SIB HST‑07‑018

VCA Type Approval Database (VCA/EMS/3456)

SAE International: J1349 Engine Power Certification Standards

G4CP-DM Compatible Models

The Hyundai G4CP-DM was used across Hyundai's NF and JM platforms with transverse mounting. This engine received platform-specific adaptations—revised engine mounts in the Sonata NF and reinforced accessory brackets in the Tucson JM—and from 2007 the facelifted Santa Fe SM adopted an updated PCV system, creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Hyundai
Years:
2005–2010
Models:
Sonata (NF)
Variants:
2.0 MPI
View Source
Hyundai Group PT-2018
Make:
Hyundai
Years:
2005–2009
Models:
Tucson (JM)
Variants:
2.0 MPI
View Source
Hyundai TIS Doc. H22‑5510
Make:
Hyundai
Years:
2006–2010
Models:
Santa Fe (SM)
Variants:
2.0 MPI
View Source
Hyundai ETK Doc. H33‑2105
Identification Guidance

Locate the engine code stamped on the front timing cover near the crank pulley (Hyundai TIS H22‑5510). The 7th VIN digit indicates engine family ('G' for G4 series). Pre-2007 models use early PCV valve (part #26310‑23000); post-2007 units use revised PCV (part #26310‑23100). Critical differentiation from Theta engines: G4CP-DM has cast-iron block, no VVT, and distributorless ignition with coil packs. Service parts require production date verification—PCV kits for engines before 04/2007 are incompatible with later units due to hose routing changes (Hyundai SIB HST‑07‑018).

Identification Details

Evidence:

Hyundai TIS Doc. H22‑5510

Location:

Stamped on front timing cover near crank pulley (Hyundai TIS H22‑5510).

Visual Cues:

  • Cast-iron block with aluminium head
  • No variable valve timing actuators on camshafts
Compatibility Notes

System:

PCV valve and hose routing revised in 2007; pre-2007 parts not compatible with later engines.

Evidence:

Hyundai SIB HST‑07‑018

Timing Belt:

Timing belt kits are consistent across all years, but tensioner design updated in 2008 for improved durability.
Sludge Prevention

Issue:

Early G4CP-DM engines experienced oil sludge under short-trip driving due to inadequate crankcase ventilation.

Evidence:

Hyundai SIB HST‑07‑018

Recommendation:

Install updated PCV valve and adhere to 7,500 km oil change intervals per Hyundai SIB HST‑07‑018.

Common Reliability Issues - HYUNDAI G4CP-DM

The G4CP-DM's primary reliability risk is oil sludge formation under frequent short-trip driving, with elevated incidence in colder climates. Hyundai internal data from 2008 indicated a measurable rate of sludge-related warranty claims before 60,000 km in urban fleets, while UK DVSA records show timing belt-related MOT advisories in high-mileage examples. Infrequent oil changes and extended idling increase crankcase contamination, making maintenance adherence critical.

Oil sludge accumulation
Symptoms: Low oil pressure warning, rough idle, oil light flickering, blocked oil pickup screen.
Cause: Inadequate crankcase ventilation and infrequent oil changes leading to moisture and fuel dilution in oil.
Fix: Perform engine flush (if mild), replace PCV valve per SIB HST‑07‑018, and adhere to 7,500 km oil intervals with API SL oil.
Timing belt failure
Symptoms: Sudden engine stop, ticking noise before failure, misfire codes.
Cause: Belt wear beyond 90,000 km or 6 years; tensioner/idler bearing seizure.
Fix: Replace full timing belt kit (belt, tensioner, idlers) at recommended intervals; inspect water pump if driven by belt.
EGR valve coking
Symptoms: Rough idle, hesitation, check engine light (P0401), increased emissions.
Cause: Carbon buildup restricting EGR flow due to soot and oil vapour from crankcase.
Fix: Clean or replace EGR valve; inspect and clean EGR passages; verify EGR solenoid function.
Ignition coil failure
Symptoms: Misfires on specific cylinders, poor fuel economy, hard starts.
Cause: Heat degradation of coil pack insulation over time, especially in high-mileage engines.
Fix: Replace faulty coil pack(s) with OEM units; inspect spark plugs and wiring harness for damage.
Research Basis

Analysis derived from Hyundai technical bulletins (2006–2010) and UK DVSA failure statistics (2010–2020). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about HYUNDAI G4CP-DM

Find answers to most commonly asked questions about HYUNDAI G4CP-DM.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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