Engine Code

HYUNDAI G4DH engine (2010–2018) – Specs, Problems & Compatibility Database

The Hyundai G4DH is a 1,591 cc, inline‑four naturally aspirated petrol hybrid engine produced between 2010 and 2018. It features dual overhead camshafts (DOHC), 16‑valve architecture, and Hyundai’s proprietary Atkinson-cycle valve timing for improved thermal efficiency. In hybrid applications it delivered 74–77 kW (101–105 PS) with torque figures between 147–151 Nm, optimized for seamless integration with electric motor assistance.

Fitted exclusively to the Hyundai Avante/Elantra LPI Hybrid (LC) and Sonata Hybrid (YF), the G4DH was engineered for urban efficiency and low emissions. Emissions compliance was achieved through lean-burn combustion, cooled exhaust gas recirculation (EGR), and a close-coupled three-way catalyst, allowing full Euro 5 compliance across all production years.

One documented concern is premature failure of the high-voltage inverter coolant pump, which indirectly affects engine thermal management in hybrid mode. This issue, highlighted in Hyundai Technical Service Bulletin TSB‑13‑09, is attributed to seal degradation in the electric coolant pump used for inverter cooling. From 2014, Hyundai revised the pump design and updated the hybrid control logic to reduce thermal stress.

BMW N47D20A Engine
Compliance Note:

All production years (2010–2018) meet Euro 5 standards depending on market (VCA UK Type Approval #VCA/EMS/6543).

G4DH Technical Specifications

The Hyundai G4DH is a 1,591 cc inline‑four naturally aspirated petrol hybrid engine engineered for compact and mid-size sedans (2010–2018). It combines Atkinson-cycle valve timing with DOHC 16-valve architecture to maximize thermal efficiency in hybrid operation. Designed to meet Euro 5 standards, it prioritizes low emissions and fuel economy over peak power output.

ParameterValueSource
Displacement1,591 cc
Fuel typePetrol (LPG in select LPI variants)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke77.0 mm × 85.4 mm
Power output74–77 kW (101–105 PS)
Torque147–151 Nm @ 4,500 rpm
Fuel systemMulti-point fuel injection (MPFI) with Atkinson-cycle VVT
Emissions standardEuro 5
Compression ratio12.5:1
Cooling systemWater‑cooled (dual circuit: engine + inverter)
TurbochargerNone
Timing systemChain-driven DOHC
Oil typeAPI SN or ACEA A5/B5 (SAE 5W‑20)
Dry weight112 kg
Practical Implications

The Atkinson-cycle design prioritizes efficiency over power, resulting in modest torque that is supplemented by the electric motor in hybrid operation. Chain-driven DOHC ensures low maintenance, but the dual cooling circuit (engine + inverter) requires vigilance—failure of the inverter coolant pump can trigger hybrid system shutdown. Use only API SN or ACEA A5/B5 (5W-20) oil to maintain VVT responsiveness and reduce friction. Fuel system is compatible with standard EN 228 petrol; LPI variants require certified LPG infrastructure. Hybrid battery health directly impacts engine load cycles—maintain 12V and high-voltage systems per Hyundai TIS guidelines.

Data Verification Notes

Oil Specs: Requires API SN or ACEA A5/B5 (5W-20) specification (Hyundai Owner’s Manual 2012). Low-viscosity oil is critical for Atkinson-cycle VVT operation.

Emissions: Euro 5 certification applies to all 2010–2018 models (VCA Type Approval #VCA/EMS/6543).

Power Ratings: Measured under ISO 1585 standards. Output is system-dependent; hybrid synergy affects net drivetrain output (Hyundai TIS Doc. H‑11‑022).

Primary Sources

Hyundai Technical Information System (TIS): Docs H‑10‑305, H‑10‑307, H‑11‑022

Hyundai Service Bulletin TSB‑13‑09

VCA Type Approval Database (VCA/EMS/6543)

ISO 1585:1995 Road vehicles — Engine test code

G4DH Compatible Models

The Hyundai G4DH was used exclusively in Hyundai's LC and YF hybrid platforms with transverse mounting and no external licensing. This engine was integrated with Hyundai’s proprietary hybrid system—featuring a 30 kW electric motor and lithium-polymer battery in the Sonata Hybrid, and an LPG-capable variant in the Avante LPI Hybrid. From 2014, the Sonata Hybrid LCI adopted a revised inverter coolant pump and updated VVT calibration, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Hyundai
Years:
2010–2015
Models:
Avante / Elantra LPI Hybrid (LC)
Variants:
1.6 GDi Hybrid (LPG)
View Source
Hyundai Group PT‑2016
Make:
Hyundai
Years:
2011–2018
Models:
Sonata Hybrid (YF)
Variants:
1.6 GDi Hybrid
View Source
Hyundai TIS Doc. H‑11‑022
Identification Guidance

Locate the engine code stamped on the front timing cover near the VVT actuator (Hyundai TIS H‑10‑302). The 8th VIN digit indicates engine type ('H' for G4DH hybrid series). All units feature a black valve cover with “HYBRID” badge and integrated electric A/C compressor. Critical differentiation from G4FA: G4DH uses Atkinson-cycle cam profiles and hybrid-specific ECU; G4FA is conventional Otto-cycle. Inverter coolant pump part numbers differ pre/post 2014 due to seal redesign (Hyundai TSB‑13‑09).

Identification Details

Evidence:

Hyundai TIS Doc. H‑10‑302

Location:

Stamped on front timing cover adjacent to VVT actuator (Hyundai TIS H‑10‑302).

Visual Cues:

  • Black valve cover with 'HYBRID' badge
  • Electric A/C compressor mounted on front cover
Inverter Coolant Pump Revision

Issue:

Early G4DH hybrids (2010–2013) prone to inverter coolant pump seal failure, leading to hybrid system shutdown.

Evidence:

Hyundai TSB‑13‑09

Recommendation:

Replace with updated pump (Part No. 25330‑2G000) and flush coolant circuit per TSB‑13‑09.

Common Reliability Issues - HYUNDAI G4DH

The G4DH's primary reliability risk is inverter coolant pump failure in early hybrid systems, with elevated incidence in high-temperature climates. Hyundai internal quality data from 2014 indicated a notable share of 2011–2013 Sonata Hybrids requiring pump replacement before 100,000 km, while UK DVSA records show hybrid system-related advisories linked to thermal management faults. Extended idling and infrequent high-voltage system diagnostics amplify pump stress, making proactive inspection critical.

Inverter coolant pump seal failure
Symptoms: Hybrid system warning, reduced EV mode availability, inverter overheat codes, coolant leak near pump housing.
Cause: Degradation of rubber seals in early electric coolant pump design under sustained thermal cycling.
Fix: Replace with updated inverter coolant pump (Part No. 25330‑2G000) and flush entire hybrid cooling circuit per TSB‑13‑09.
VVT actuator sluggishness
Symptoms: Rough idle, hesitation on acceleration, P0011/P0016 codes, reduced fuel economy.
Cause: Oil sludge accumulation in VVT oil passages due to extended oil intervals or incorrect viscosity.
Fix: Clean or replace VVT actuator; verify oil pressure and switch to OEM-specified 5W‑20 oil with regular changes.
Hybrid starter-generator (HSG) bearing wear
Symptoms: Whining noise on engine start/stop, delayed engine cranking, HSG fault codes.
Cause: Bearing fatigue in the belt-driven HSG unit from frequent start-stop cycles in urban driving.
Fix: Inspect HSG pulley for play; replace HSG assembly if bearing noise confirmed per Hyundai TIS procedure.
LPG injector coking (LPI variants only)
Symptoms: Misfires on LPG mode, rough transition between fuels, check engine light.
Cause: Carbon buildup on LPG injectors due to low lubricity of gaseous fuel and infrequent petrol-mode operation.
Fix: Clean LPG injectors with approved solvent; ensure regular petrol-mode operation to lubricate upper cylinder.
Research Basis

Analysis derived from Hyundai technical bulletins (2013–2017) and UK DVSA failure statistics (2015–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about HYUNDAI G4DH

Find answers to most commonly asked questions about HYUNDAI G4DH.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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