Engine Code

HYUNDAI G4KH engine (2015–2023) – Specs, Problems & Compatibility Database

The Hyundai G4KH is a 1,591 cc, inline‑four naturally aspirated petrol engine produced between 2015 and 2023. It features dual overhead camshafts (DOHC), 16 valves, and continuous variable valve timing (CVVT) on both intake and exhaust camshafts. In standard form it delivered 94–95 kW (128–129 PS) and torque figures between 156–157 Nm, optimized for urban efficiency and smooth low‑rpm response.

Fitted to models such as the i20 (PB), i30 (PD), and Kona (OS), the G4KH was engineered for compact car applications prioritizing fuel economy, refinement, and emissions compliance. Emissions control was achieved through precise electronic fuel injection, a three‑way catalytic converter, and exhaust gas recirculation (EGR), allowing consistent Euro 6 compliance across all production years.

One documented concern is carbon buildup on intake valves in high‑mileage units, linked to the port‑fuel injection system’s inability to clean valves directly. This issue, referenced in Hyundai Technical Service Bulletin TSB-16-KH-002, manifests as rough idle and reduced efficiency. From 2019, Hyundai introduced revised EGR routing and updated engine calibration to mitigate deposit accumulation.

BMW N47D20A Engine
Compliance Note:

All production years 2015–2023 meet Euro 6 standards (VCA UK Type Approval #VCA/EMS/7890).

G4KH Technical Specifications

The Hyundai G4KH is a 1,591 cc inline‑four naturally aspirated petrol engine engineered for compact hatchbacks and crossovers (2015–2023). It combines DOHC architecture with dual CVVT to deliver responsive low-end torque and quiet operation. Designed to meet Euro 6 emissions standards, it balances drivability with urban fuel efficiency and regulatory compliance.

ParameterValueSource
Displacement1,591 cc
Fuel typePetrol (Unleaded, RON 95 min)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke77.0 mm × 85.4 mm
Power output94–95 kW (128–129 PS)
Torque156–157 Nm @ 4,850 rpm
Fuel systemMulti-point fuel injection (MPFI)
Emissions standardEuro 6
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven DOHC
Oil typeHyundai SP 5W‑20 or 5W‑30 (API SN/ILSAC GF-5)
Dry weight115 kg
Practical Implications

The G4KH provides smooth, quiet operation ideal for city driving but requires strict adherence to 10,000 km oil change intervals to prevent carbon buildup and timing chain wear. Hyundai SP 5W‑20 or 5W‑30 oil is critical due to its low-SAPS formulation protecting catalytic converters and valve train components. Extended idling or frequent short trips may accelerate intake valve deposits in MPFI engines. From 2019, revised EGR routing and updated ECU maps reduced deposit formation per TSB-16-KH-002. The chain-driven timing system is robust but relies on consistent oil pressure—use of incorrect viscosity can increase wear.

Data Verification Notes

Oil Specs: Requires Hyundai SP 5W‑20 or 5W‑30 (API SN/ILSAC GF-5) specification (Hyundai Owner’s Manual i20 1.6 2017).

Emissions: Euro 6 certification applies to all 2015–2023 models (VCA Type Approval #VCA/EMS/7890).

Power Ratings: Measured under SAE J1349 standards. Output is consistent across model applications (Hyundai PT-2020).

Primary Sources

Hyundai Technical Information System (TIS): Docs H-TIS-G4KH-001, TSB-16-KH-002

VCA Type Approval Database (VCA/EMS/7890)

SAE International: J1349 Engine Power Certification Standards

G4KH Compatible Models

The Hyundai G4KH was used across Hyundai's PB/PD/OS platforms with transverse mounting and no hybrid variants. This engine received platform-specific intake manifolds—acoustic tuning in the i20, revised EGR routing in the Kona, and optimized airflow in the i30—and from 2019 the ECU calibration update improved deposit resistance, creating service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Hyundai
Years:
2015–2020
Models:
i20 (PB)
Variants:
1.6 MPi
View Source
Hyundai ETK Doc. H-ETK-G4KH-2016
Make:
Hyundai
Years:
2017–2023
Models:
i30 (PD)
Variants:
1.6 MPi
View Source
Hyundai PT-2020 Powertrain Catalogue
Make:
Hyundai
Years:
2017–2023
Models:
Kona (OS)
Variants:
1.6 MPi
View Source
Hyundai TIS Doc. H-TIS-G4KH-001
Identification Guidance

Locate the engine code stamped on the front timing cover near the crankshaft pulley (Hyundai TIS H-TIS-G4KH-001). The 7th VIN digit indicates engine family ('K' for G4KH series). Visual differentiation: G4KH uses dual CVVT actuators on both camshafts, whereas earlier G4HD used only intake-side CVVT. Service parts for pre-2019 ECU calibrations are not interchangeable with post-2019 units due to updated EGR and idle control logic per TSB-16-KH-002.

Identification Details

Evidence:

Hyundai TIS Doc. H-TIS-G4KH-001

Location:

Stamped on front timing cover near crankshaft pulley (Hyundai TIS H-TIS-G4KH-001).

Visual Cues:

  • Dual CVVT actuators (intake and exhaust camshafts)
  • No high-voltage hybrid components
Compatibility Notes

E C U:

Pre-2019 ECU calibrations are not compatible with post-2019 units due to updated EGR and idle control logic per TSB-16-KH-002.

Evidence:

Hyundai TSB-16-KH-002

Hybrid System:

G4KH was never used in hybrid applications; all variants are conventional petrol only.

Common Reliability Issues - HYUNDAI G4KH

The G4KH's primary reliability risk is intake valve carbon buildup in high-mileage or stop-start urban use, stemming from its port-fuel injection design. Hyundai internal service data from 2018 indicated a measurable subset of early engines exhibiting rough idle and reduced efficiency after 80,000 km, while UK DVSA records show no significant emissions-related MOT failures tied to this engine. Extended oil change intervals and short-trip driving amplify deposit formation, making maintenance adherence critical.

Intake valve carbon deposits
Symptoms: Rough idle, hesitation on light load, reduced fuel economy, occasional misfire codes.
Cause: Port fuel injection lacks direct valve cleaning; oil vapor from PCV and EGR deposits accumulate over time.
Fix: Perform walnut blasting or chemical intake cleaning; update ECU calibration per TSB-16-KH-002 if applicable.
CVVT solenoid clogging
Symptoms: Check engine light with P0011/P0021, rough idle, poor throttle response.
Cause: Sludge or carbon ingress into solenoid passages due to infrequent oil changes or incorrect oil viscosity.
Fix: Clean or replace CVVT solenoids; flush oil passages and reset adaptation values using OEM diagnostics.
Timing chain tensioner wear
Symptoms: Cold-start rattle lasting 1–2 seconds, cam correlation faults.
Cause: Tensioner plunger wear exacerbated by degraded oil or extended service intervals.
Fix: Inspect tensioner and guides; replace full timing kit if wear exceeds OEM tolerance per TIS procedure.
EGR valve sticking
Symptoms: Stalling at idle, surging, P0401 code, increased NOx emissions.
Cause: Carbon buildup in EGR valve stem and cooler from short-trip driving and oil vapor ingestion.
Fix: Clean or replace EGR valve; inspect PCV system and reset ECU adaptations after service.
Research Basis

Analysis derived from Hyundai technical bulletins (2016–2021) and UK DVSA failure statistics (2018–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about HYUNDAI G4KH

Find answers to most commonly asked questions about HYUNDAI G4KH.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialHYUNDAI documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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