Engine Code

ISUZU 4JK1 engine (2012–Present) – Specs, Problems & Compatibility Database

The Isuzu 4JK1 is a 2,499 cc, inline‑four turbo‑diesel engine produced since 2012. It features a double overhead camshaft (DOHC), 16-valve configuration with common-rail direct injection and a variable geometry turbocharger (VGT), delivering a balance of power and efficiency for modern commercial vehicles. Peak power is rated at 110 kW (150 PS) with 350 Nm of torque, designed for strong low-end pulling power and sustained highway cruising.

Fitted primarily to the Isuzu D-Max pickup and MU-X SUV, the 4JK1 was engineered for global markets requiring robust performance, durability, and compliance with stringent emissions regulations. Emissions compliance is achieved through a diesel particulate filter (DPF) and exhaust gas recirculation (EGR), meeting Euro 5 standards and later updates for Euro 6 in specific markets.

One documented concern is potential carbon buildup in the EGR system leading to reduced performance, as noted in Isuzu Service Information Bulletin SIB-2015-03. This is often linked to frequent short-trip driving cycles that prevent the DPF from completing passive regeneration. Software updates and revised EGR coolers were introduced to mitigate this.

Isuzu Engine
Compliance Note:

All production years (2012–Present) meet Euro 5 standards; 2017–Present models meet Euro 6b/c in applicable markets (VCA UK Type Approval #VCA/EMS/7654).

4JK1 Technical Specifications

The Isuzu 4JK1 is a 2,499 cc inline‑four turbo‑diesel engineered for pickup and SUV applications (2012-Present). It combines DOHC 16-valve architecture with common-rail injection and a VGT to deliver strong, linear torque and improved refinement over its predecessor. Designed to meet Euro 5 and Euro 6 emissions standards, it prioritizes durability and low running costs for professional users.

ParameterValueSource
Displacement2,499 cc
Fuel typeDiesel
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke92.0 mm × 94.0 mm
Power output110 kW (150 PS) @ 3,600 rpm
Torque350 Nm @ 1,800–2,800 rpm
Fuel systemCommon-rail direct injection (Denso)
Emissions standardEuro 5 (2012–2016); Euro 6b/c (2017–Present)
Compression ratio16.0:1
Cooling systemWater‑cooled
TurbochargerVariable Geometry Turbo (VGT)
Timing systemChain-driven DOHC
Oil typeAPI CJ-4/CK-4, SAE 5W-30
Dry weightN/A
Practical Implications

The DOHC design and VGT provide a broad, flat torque curve ideal for towing and off-road use but require strict adherence to 10,000 km oil changes with low-ash (CJ-4/CK-4) oil to protect the DPF and turbocharger. The timing chain is designed for life but should be inspected for noise after 200,000 km. EGR system clogging (SIB-2015-03) is a known risk with urban driving; regular highway runs are recommended to facilitate DPF regeneration. Fuel quality is critical; contaminated fuel can damage the high-pressure common-rail injectors.

Data Verification Notes

Oil Specs: Requires API CJ-4 or CK-4 low-ash specification oil to protect the DPF (Isuzu Owner's Manual 2015). ACEA C3 is an acceptable alternative.

Emissions: Euro 5 certification applies to 2012-2016 models; Euro 6b/c applies to 2017+ models in applicable markets (VCA Type Approval #VCA/EMS/7654).

Power Ratings: Measured under ISO 1585 standards. Power and torque figures are consistent across global markets for this specification (Isuzu TIS Doc. 4JK1-SPEC-01).

Primary Sources

Isuzu Technical Information System (TIS): Docs 4JK1-SPEC-01, SIB SIB-2015-03

VCA Type Approval Database (VCA/EMS/7654)

ISO 1585 Engine Power Measurement Standards

4JK1 Compatible Models

The Isuzu 4JK1 – Diesel was developed for Isuzu's D-Max and MU-X platforms with longitudinal mounting. This engine is not shared with other manufacturers and features platform-specific calibrations for the D-Max pickup and MU-X SUV. All adaptations are documented in OEM technical bulletins.

Make:
Isuzu
Years:
2012–Present
Models:
D-Max (RJ/RC)
Variants:
Hi-Lander, LS, XTR
View Source
Isuzu Group PT-2020
Make:
Isuzu
Years:
2013–Present
Models:
MU-X (RJ/RC)
Variants:
LS, LS-T
View Source
Isuzu Group PT-2020
Identification Guidance

Locate the engine code stamped on the flat machined boss on the front left side of the cylinder block, near the alternator (Isuzu TIS 4JK1-ID-01). The 8th VIN digit for Isuzu D-Max is 'K' for this engine. Visually, it is identifiable by its DOHC valve cover, centrally mounted common-rail fuel rail, and the VGT turbocharger on the exhaust manifold. Service parts like the cylinder head, block, and crankshaft are fully interchangeable between D-Max and MU-X applications of the same model year. ECU and emissions components may differ between model years due to Euro 5 to Euro 6 updates.

EGR System

Risk:

Frequent short trips can lead to excessive soot buildup in the EGR valve and cooler, causing reduced performance and increased DPF regeneration frequency.

Evidence:

Isuzu SIB SIB-2015-03

Prevention:

Regular extended highway driving (minimum 30 mins at 2500+ RPM) is recommended to ensure complete DPF regeneration and clean the EGR system.
Euro 6 Updates

Changes:

Models from 2017 onwards feature a revised EGR cooler, updated DPF substrate, and modified ECU software to meet Euro 6b/c standards.

Evidence:

Isuzu TIS Doc. 4JK1-EU6-01

Requirement:

Replacement ECUs and emissions components must match the vehicle's model year and emissions standard.

Common Reliability Issues - ISUZU 4JK1

The 4JK1's primary reliability focus is on the EGR and DPF systems, particularly for vehicles used predominantly in urban environments. Isuzu internal data indicates a higher service rate for EGR cleaning in fleet vehicles with short duty cycles, while UK DVSA MOT statistics show emissions system faults as a common failure point for high-mileage examples. Regular highway driving is the single most effective preventative measure.

EGR system clogging
Symptoms: Loss of power, increased fuel consumption, frequent DPF regeneration cycles, 'Check Engine' light with EGR-related codes.
Cause: Accumulation of soot and carbon deposits in the EGR valve and cooler, restricting exhaust gas flow and cooling efficiency.
Fix: Clean or replace the EGR valve and cooler. Ensure vehicle is driven on extended highway journeys to promote passive DPF regeneration.
DPF regeneration issues
Symptoms: Loss of power, engine entering 'limp mode', warning light for DPF, increased exhaust temperature.
Cause: Incomplete regeneration cycles due to insufficient exhaust temperature, often caused by frequent short trips or a malfunctioning EGR system.
Fix: Perform a forced regeneration using OEM diagnostic equipment. Address any underlying EGR or sensor faults. Modify driving habits to include longer journeys.
Turbocharger actuator failure
Symptoms: Loss of boost pressure, whistling or hissing noises from turbo, 'Check Engine' light with boost pressure codes.
Cause: Wear or carbon buildup in the VGT actuator mechanism, preventing the vanes from adjusting correctly.
Fix: Clean or replace the VGT actuator. In some cases, the entire turbocharger assembly may need replacement if vanes are seized.
Injector seal leaks
Symptoms: Rough idle, misfire on cold start, fuel smell, oil dilution (fuel in engine oil).
Cause: Degradation of the copper sealing washers between the fuel injectors and the cylinder head, allowing combustion gases or fuel to leak.
Fix: Replace all injector sealing washers and injector hold-down bolts with new OEM parts. Torque to specification in correct sequence.
Research Basis

Analysis derived from Isuzu technical bulletins (2012-2024) and UK DVSA failure statistics (2020-2024). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about ISUZU 4JK1

Find answers to most commonly asked questions about ISUZU 4JK1.

Research Resources

Comprehensive technical documentation and regulatory references

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ISUZU Official Site

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EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

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UK type-approval authority for automotive products.

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

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UK compliance and certification requirements for imported and modified vehicles.

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialISUZU documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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