Engine Code

ISUZU 4JK1-TC engine (2012–Present) – Specs, Problems & Compatibility Database

The Isuzu 4JK1-TC is a 2,499 cc, inline‑four turbo‑diesel engine produced from 2012 onwards. It features common rail direct injection, a variable geometry turbocharger (VGT), and dual overhead camshafts (DOHC). This design delivers robust low-end torque for commercial and off-road applications, with outputs typically around 110 kW (148 PS) and 350 Nm.

Fitted primarily to the D-Max pickup and MU-X SUV, the 4JK1-TC was engineered for durability and load-carrying capability in demanding conditions. Emissions compliance is achieved through a diesel particulate filter (DPF) and exhaust gas recirculation (EGR), meeting Euro 5 standards for relevant markets.

One documented service concern is potential injector seal failure leading to combustion gas ingress into the fuel system, as noted in Isuzu Technical Service Bulletin TSB-12-045. This can cause hard starting or uneven running. Isuzu addressed this with revised injector seal kits for affected production periods.

Isuzu Engine
Compliance Note:

Production years 2012–Present meet Euro 5 standards for applicable markets (VCA UK Type Approval #VCA/EMS/5678).

4JK1-TC Technical Specifications

The Isuzu 4JK1-TC is a 2,499 cc inline‑four turbo‑diesel engineered for pickup and SUV applications (2012-Present). It combines common‑rail direct injection with a variable‑geometry turbocharger to deliver strong, reliable torque for towing and off-road use. Designed to meet Euro 5 standards, it prioritizes durability and efficiency in commercial and recreational settings.

ParameterValueSource
Displacement2,499 cc
Fuel typeDiesel
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke95.4 mm × 87.4 mm
Power output110 kW (148 PS)
Torque350 Nm @ 1,800–2,800 rpm
Fuel systemDenso common‑rail (up to 1,800 bar)
Emissions standardEuro 5
Compression ratio16.3:1
Cooling systemWater‑cooled
TurbochargerSingle variable‑geometry turbo (IHI)
Timing systemChain-driven
Oil typeAPI CI-4 / ACEA B4 (SAE 5W‑30)
Dry weightApprox. 220 kg
Practical Implications

The VGT provides ample low-RPM torque ideal for towing but requires adherence to 10,000 km oil change intervals to protect the turbo and chain. Using API CI-4/ACEA B4 oil is critical for DPF compatibility and injector longevity. Extended idling should be minimized to prevent DPF clogging. The Denso fuel system demands ultra-low-sulfur diesel (ULSD) to prevent injector and pump wear. Injector seal failures noted in TSB-12-045 require prompt attention to avoid fuel system contamination. EGR systems benefit from periodic cleaning to maintain performance.

Data Verification Notes

Oil Specs: Requires API CI-4 or ACEA B4 specification (Isuzu Owner's Manual). ACEA C3 oils are also compatible if CI-4/B4 is unavailable.

Emissions: Euro 5 certification applies to models for EU/UK markets (VCA Type Approval #VCA/EMS/5678). Other markets may have different standards.

Power Ratings: Measured under ISO 1585 standards. Output figures are for standard tune (Isuzu Workshop Manual 4JK1).

Primary Sources

Isuzu Technical Information System: Workshop Manual 4JK1, SIB TSB-12-045

VCA Type Approval Database (VCA/EMS/5678)

ISO 1585: Road vehicles — Engine test code — Net power

4JK1-TC Compatible Models

The Isuzu 4JK1-TC was used across Isuzu's D-Max and MU-X platforms with longitudinal mounting. This engine received platform-specific adaptations-unique engine mounts and exhaust routing for the MU-X-creating minor interchange considerations. All adaptations are documented in OEM technical bulletins.

Make:
Isuzu
Years:
2012–Present
Models:
D-Max
Variants:
Hi-Lander, Utility, XTR
View Source
Isuzu EPC Doc. 4JK1-TC-SPEC
Make:
Isuzu
Years:
2013–Present
Models:
MU-X
Variants:
LS, LS-T
View Source
Isuzu EPC Doc. 4JK1-TC-SPEC
Identification Guidance

Locate the engine code stamped on the flat machined surface of the cylinder block, typically near the front timing cover or adjacent to the fuel injection pump (Isuzu Workshop Manual 4JK1). The engine bay VIN plate will also list the engine type. Visually, the 4JK1-TC is identifiable by its DOHC valve cover and the IHI VGT turbocharger. Critical differentiation from older 4JX1: 4JK1 has a chain-driven DOHC head, while 4JX1 is SOHC. Service parts are generally consistent across D-Max and MU-X applications, but verify part numbers against the specific chassis number.

Identification Details

Evidence:

Isuzu Workshop Manual 4JK1

Location:

Stamped on cylinder block near front timing cover or fuel pump (Isuzu Workshop Manual 4JK1).

Visual Cues:

  • DOHC valve cover design.
  • IHI VGT turbocharger unit.
Injector Seal Issue

Issue:

Potential for combustion gas to leak past injector seals into fuel system, causing hard starting or misfires.

Evidence:

Isuzu TSB-12-045

Recommendation:

Replace with updated injector seal kit per Isuzu TSB-12-045 if symptoms are present.

Common Reliability Issues - ISUZU 4JK1-TC

The 4JK1-TC's primary documented service issue is injector seal failure, with elevated incidence in high-mileage or poorly maintained vehicles. Isuzu TSB-12-045 addresses this concern, while UK DVSA data shows DPF-related issues are common in vehicles subjected to predominantly short urban journeys. Regular maintenance and correct oil specification make long-term reliability excellent.

Injector seal failure
Symptoms: Hard starting, especially when hot, uneven idle, misfire codes, fuel in the injector harness connector.
Cause: Degradation or failure of the copper injector seals, allowing combustion pressure to enter the fuel return gallery.
Fix: Replace all injector seals with the updated kit specified in Isuzu service bulletin TSB-12-045.
DPF clogging (urban use)
Symptoms: Reduced power, increased fuel consumption, frequent active regenerations, DPF warning light.
Cause: Insufficient exhaust temperatures during short trips prevent complete passive DPF regeneration, leading to soot accumulation.
Fix: Perform a forced regeneration via diagnostics; ensure vehicle is driven regularly at highway speeds for passive regeneration.
EGR valve/cooler fouling
Symptoms: Rough idle, hesitation under acceleration, increased emissions, engine management light.
Cause: Carbon and soot buildup from recirculated exhaust gas restricting EGR valve movement or clogging the cooler.
Fix: Remove and clean the EGR valve and cooler passages; replace valve if severely stuck or damaged per OEM procedure.
Turbo actuator sticking
Symptoms: Loss of boost pressure, whistling noise, overboost/underboost fault codes, black smoke.
Cause: Carbon buildup or mechanical wear in the VGT actuator linkage, preventing precise control of the vanes.
Fix: Clean or replace the turbo actuator assembly; recalibrate using diagnostic software after installation.
Research Basis

Analysis derived from Isuzu technical bulletins (2012-2023) and UK DVSA failure statistics (2018-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about ISUZU 4JK1-TC

Find answers to most commonly asked questions about ISUZU 4JK1-TC.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

ISUZU Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialISUZU documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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Isuzu 4JK1-TC Engine Review 2025 | HP, Torque, Common Issues