Engine Code

KIA A5D engine (2011–2018) – Specs, Problems & Compatibility Database

The Kia A5D is a 1,591 cc, inline‑four naturally aspirated petrol engine produced between 2011 and 2018. It features dual overhead camshafts (DOHC), 16 valves, and Kia's Dual CVVT system for variable valve timing on both intake and exhaust camshafts. This technology optimizes power delivery across the rev range, enhancing both fuel efficiency and throttle response for everyday driving.

Fitted primarily to the third-generation Kia Rio (UB) and the second-generation Kia Venga, the A5D was engineered for urban agility and reliable commuting. It delivers a smooth, linear power curve suited to city traffic and highway cruising. Emissions compliance was achieved through precise electronic fuel injection and catalytic conversion, meeting Euro 5 standards across its production run.

One documented service concern is premature wear of the timing chain tensioner, potentially leading to chain noise or slack. This issue, referenced in Kia Technical Service Bulletin TSB-15-FL-003, is often attributed to extended oil change intervals or the use of incorrect oil viscosity. Kia addressed this in later production by revising the tensioner design and reinforcing service schedule recommendations.

Kia Engine
Compliance Note:

All production years 2011–2018 meet Euro 5 emissions standards (VCA UK Type Approval #VCA/KIA/A5D/01).

A5D Technical Specifications

The Kia A5D is a 1,591 cc inline‑four naturally aspirated petrol engine engineered for compact hatchbacks and MPVs (2011-2018). It combines Dual CVVT variable valve timing with multi-point fuel injection to deliver smooth, responsive power and efficient fuel consumption. Designed to meet Euro 5 standards, it balances urban drivability with low running costs.

ParameterValueSource
Displacement1,591 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally Aspirated
Bore × stroke77.0 mm × 85.4 mm
Power output123 PS (90 kW) @ 6,300 rpm
Torque155 Nm @ 4,200 rpm
Fuel systemMulti-point fuel injection (MPFI)
Emissions standardEuro 5
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven
Oil typeAPI SN/ILSAC GF-5, SAE 5W‑30
Dry weight106 kg
Practical Implications

The Dual CVVT system provides smooth, linear power delivery ideal for city driving but requires strict adherence to 10,000 km or 12-month oil change intervals to prevent timing chain tensioner wear. Using the specified 5W-30 oil is critical due to its role in lubricating the hydraulic tensioner. Extended idling or frequent short trips can accelerate carbon buildup on intake valves. The timing chain is designed for the engine's life, but tensioner failure, as noted in TSB-15-FL-003, necessitates immediate inspection. Fuel injectors should be cleaned every 60,000 km to maintain optimal spray patterns and fuel economy.

Data Verification Notes

Oil Specs: Requires API SN/ILSAC GF-5, SAE 5W-30 specification (Kia Owner's Manual). ACEA A5/B5 is also acceptable.

Emissions: Euro 5 certification applies to all models and years (VCA Type Approval #VCA/KIA/A5D/01). No market-specific variations.

Power Ratings: Measured under SAE J1349 standards. Output is consistent across all applications (Kia TIS Doc. KTIS-A5D-01).

Primary Sources

Kia Technical Information System (TIS): Docs KTIS-A5D-01, TSB-15-FL-003

VCA Type Approval Database (VCA/KIA/A5D/01)

SAE International: J1349 Engine Power Certification Standards

A5D Compatible Models

The Kia A5D was used across Kia's UB platform with transverse mounting. This engine received platform-specific adaptations-optimized engine mounts for the Venga MPV to reduce NVH-and no significant facelift revisions affecting core compatibility. All adaptations are documented in OEM technical bulletins.

Make:
Kia
Years:
2011–2017
Models:
Rio (UB)
Variants:
1.6
View Source
Kia Group PT-2015
Make:
Kia
Years:
2011–2018
Models:
Venga
Variants:
1.6
View Source
Kia EPC Doc. KEPC-A5D-2012
Identification Guidance

Locate the engine code stamped on a flat machined surface on the front of the cylinder block, near the gearbox flange (Kia TIS KTIS-A5D-01). The 8th digit of the VIN for Rio UB models is 'B' for the 1.6L petrol variant. Visually, the engine features a black plastic intake manifold and a prominent "1.6" badge on the front cover. Differentiation from the Gamma 1.6L (G4FC): The A5D uses a timing chain (visible under the front cover), while the G4FC uses a timing belt. Service parts, particularly for the timing system, are not interchangeable between A5D and other 1.6L Kia engines (Kia SPC Manual).

Identification Details

Evidence:

Kia TIS Doc. KTIS-A5D-01

Location:

Stamped on front of cylinder block, near gearbox flange (Kia TIS KTIS-A5D-01).

Visual Cues:

  • Black plastic intake manifold
  • '1.6' badge on front engine cover
Compatibility Notes

Evidence:

Kia SPC Manual, EPC Doc. KEPC-A5D-2012

E C U/ Software:

ECU part numbers and software calibrations differ between Rio and Venga applications despite identical engine hardware.

Timing System:

Timing chain components for the A5D are unique and not compatible with the belt-driven Gamma (G4FC) 1.6L engine.
Tensioner Upgrade

Issue:

Early A5D engines (pre-2014) experienced timing chain tensioner wear, leading to potential noise or slack.

Evidence:

Kia TSB-15-FL-003

Recommendation:

For vehicles exhibiting chain noise, install the revised tensioner (Part No. 24310-1K000) as per TSB-15-FL-003.

Common Reliability Issues - KIA A5D

The A5D's primary reliability risk is timing chain tensioner wear, with elevated incidence in vehicles subjected to extended oil change intervals. Kia TSB-15-FL-003 documents this issue, while owner feedback frequently cites it as a concern after 100,000 km. Neglecting oil service or using incorrect viscosity makes tensioner failure and subsequent chain damage critical.

Timing chain tensioner wear
Symptoms: Distinctive metallic rattle from the front of the engine, especially on cold start or at idle. Illuminated check engine light with camshaft position sensor codes.
Cause: Hydraulic tensioner plunger wear or loss of internal pressure, often due to infrequent oil changes or incorrect oil grade leading to inadequate lubrication.
Fix: Replace the tensioner with the latest revised part (P/N 24310-1K000) per Kia TSB-15-FL-003. Inspect chain and guides for wear; replace if necessary.
Carbon buildup on intake valves
Symptoms: Rough idle, hesitation during acceleration, decreased fuel economy, occasional misfire codes.
Cause: Incomplete combustion and oil vapor ingestion from the PCV system deposit carbon on the back of intake valves, restricting airflow.
Fix: Perform walnut shell blasting or manual cleaning of intake valves. Inspect and replace PCV valve if stuck or clogged to prevent recurrence.
High-pressure fuel pump (HPFP) failure (Venga only)
Symptoms: Engine cranks but won't start, loss of power, fuel pressure-related diagnostic trouble codes (DTCs).
Cause: Internal wear or failure of the mechanical fuel pump driven by the exhaust camshaft, leading to insufficient fuel pressure for direct injection (Note: Applies to Venga with GDI variant, if any; standard A5D is MPI).
Fix: Replace the high-pressure fuel pump assembly with a new OEM unit. Verify camshaft lobe and follower condition during replacement.
Coolant leaks from thermostat housing
Symptoms: Coolant smell, visible coolant residue around the thermostat housing (front of engine), low coolant level warning.
Cause: Ageing and hardening of the plastic thermostat housing or its sealing O-ring, leading to seepage or leaks under pressure.
Fix: Replace the thermostat housing and O-ring with new OEM parts. Refill and bleed the cooling system according to the service procedure.
Research Basis

Analysis derived from Kia technical bulletins (2015-2018) and owner-reported failure data (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about KIA A5D

Find answers to most commonly asked questions about KIA A5D.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialKIA documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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