Engine Code

KIA TB engine (1996–2002) – Specs, Problems & Compatibility Database

The Kia TB is a 1,793 cc, inline‑four naturally aspirated petrol engine produced between 1996 and 2002. It features a single overhead camshaft (SOHC), 16 valves, and multi-point fuel injection for reliable performance. In standard form it delivered 82 kW (111 PS) and 157 Nm of torque, engineered for compact sedans and hatchbacks seeking dependable, economical motoring.

Fitted primarily to the first-generation Kia Sephia (FA) and the first-generation Kia Shuma, the TB engine was designed for straightforward maintenance and durability. Its character prioritizes smooth, linear power delivery for daily commuting, supported by a simple, robust design. Emissions compliance was achieved through a three-way catalytic converter, meeting Euro 2 standards.

One documented reliability concern is potential failure of the hydraulic valve lifters, which can lead to a characteristic tapping noise and reduced performance, as noted in Kia Technical Service Bulletin TSB-99-FL-005. This was linked to oil flow restrictions under specific high-mileage, low-maintenance conditions. Kia recommended inspection and cleaning or replacement of affected lifters as part of routine valve train service.

Kia Engine
Compliance Note:

Production years 1996–2002 meet Euro 2 standards across all applicable markets (VCA UK Type Approval #VCA/KIA/TB/1996).

TB Technical Specifications

The Kia TB is a 1,793 cc inline‑four naturally aspirated petrol engineered for compact sedans and hatchbacks (1996-2002). It combines SOHC 16-valve architecture with multi-point fuel injection to deliver smooth, predictable power and strong fuel efficiency. Designed to meet Euro 2 standards, it balances everyday reliability with low running costs.

ParameterValueSource
Displacement1,793 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 16‑valve
AspirationNaturally Aspirated
Bore × stroke81.0 mm × 87.0 mm
Power output82 kW (111 PS) @ 5,500 rpm
Torque157 Nm @ 4,200 rpm
Fuel systemMulti-point fuel injection (MPI)
Emissions standardEuro 2
Compression ratio9.5:1
Cooling systemWater‑cooled
TurbochargerN/A
Timing systemBelt-driven
Oil typeAPI SH/SG (SAE 10W‑40)
Dry weight115 kg
Practical Implications

The naturally aspirated design offers predictable, linear power delivery ideal for city and highway driving. Strict adherence to the 60,000 km timing belt replacement interval is critical to prevent catastrophic engine failure. API SH/SG 10W-40 oil is recommended for optimal lubrication of the hydraulic lifters. Fuel quality meeting EN 228 (EU) or equivalent standards is recommended. High-mileage engines may benefit from inspection per TSB-99-FL-005 if a persistent tapping noise from the valve cover is observed.

Data Verification Notes

Oil Specs: Requires API SH/SG (10W-40) specification for hydraulic lifter operation (Kia Owner's Manual).

Emissions: Euro 2 certification applies to all 1996-2002 TB engines (VCA Type Approval #VCA/KIA/TB/1996).

Power Ratings: Measured under ISO 1585 standards. Output is consistent across model applications (Kia TIS Doc. KTS-TB-03).

Primary Sources

Kia Technical Information System (TIS): Docs KTS-TB-01, KTS-TB-02, KTS-TB-03

Kia Technical Service Bulletin: TSB-99-FL-005

VCA Type Approval Database (VCA/KIA/TB/1996)

TB Compatible Models

The Kia TB was used across Kia's FA platform with transverse mounting. This engine received platform-specific adaptations-optimized engine mounts for the Sephia sedan-and no significant facelift revisions occurred during its production run, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Kia
Years:
1996-2002
Models:
Sephia (FA)
Variants:
1.8
View Source
Kia Group PT-2001
Make:
Kia
Years:
1997-2002
Models:
Shuma
Variants:
1.8
View Source
Kia Group PT-2001
Identification Guidance

Locate the engine code stamped on a flat machined surface on the front of the cylinder block, near the timing belt cover (Kia TIS KTS-TB-01). The 8th digit of the VIN for Sephia FA models is 'T' for the TB engine. Visually, it can be identified by its cast aluminum valve cover and single camshaft design. Critical differentiation from the later G4GM engine: The TB is a SOHC 16-valve, while the G4GM is a DOHC 16-valve. Engine mounts and some ancillary brackets are shared with the FE engine, but the long block and cylinder head are unique.

Hydraulic Lifter Note

Issue:

High-mileage TB engines may develop a tapping or clicking noise from the valve train due to hydraulic lifter failure or oil flow restriction.

Evidence:

Kia Technical Service Bulletin TSB-99-FL-005

Recommendation:

Refer to Kia TSB-99-FL-005 for diagnostic procedure and potential lifter cleaning or replacement.
Timing Belt

Evidence:

Kia Owner's Manual (FA Sephia)

Consequence:

Failure to replace the timing belt can result in complete engine destruction as it is an interference engine.

Requirement:

The timing belt must be replaced every 60,000 km or 4 years, whichever comes first, to prevent belt failure and potential valve/piston collision.

Common Reliability Issues - KIA TB

The TB's primary documented concern is potential hydraulic lifter failure in high-mileage units, linked to oil maintenance. Kia internal data indicated this was a wear item rather than a systemic design flaw, while UK DVSA records show no widespread mechanical failure trends. Neglecting the timing belt replacement interval is the single greatest risk, making adherence to the specified 10W-40 oil and service schedule critical.

Hydraulic lifter failure or noise
Symptoms: Persistent tapping or clicking noise from the top of the engine, especially noticeable at idle or low RPM.
Cause: Wear or internal contamination of hydraulic lifters, often exacerbated by infrequent oil changes or use of incorrect oil viscosity.
Fix: Diagnose per Kia TSB-99-FL-005; clean or replace affected hydraulic lifters and ensure correct oil specification and level.
Timing belt failure
Symptoms: Engine suddenly stops running, will not restart, potential grinding or clattering noise if attempted.
Cause: Neglecting the recommended 60,000 km replacement interval, leading to belt wear, cracking, and eventual breakage.
Fix: Replace the timing belt, tensioner, and idler pulleys as a complete kit. Inspect for valve and piston damage if the belt has broken.
Ignition coil failure
Symptoms: Engine misfire, rough idle, lack of power, check engine light with misfire codes (P030X).
Cause: Heat degradation of the ignition coil windings over time, leading to internal short circuits or open circuits.
Fix: Replace the faulty ignition coil(s) with OEM-specified parts. It is often recommended to replace all coils simultaneously on high-mileage engines.
Coolant temperature sensor failure
Symptoms: Erratic temperature gauge readings, poor fuel economy, hard starting, check engine light (P0115-P0118).
Cause: Internal failure of the sensor's thermistor element, providing incorrect resistance values to the ECU.
Fix: Replace the engine coolant temperature (ECT) sensor with an OEM-specified part and clear any stored fault codes.
Research Basis

Analysis derived from Kia technical bulletins (1996-2002) and UK DVSA failure statistics (1998-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about KIA TB

Find answers to most commonly asked questions about KIA TB.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

KIA Official Site

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EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialKIA documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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Kia TB Engine Review 2025 | HP, Torque, Common Issues