Engine Code

KIA ZG2 engine (2011–2018) – Specs, Problems & Compatibility Database

The Kia ZG2 is a 1,591 cc, inline‑four naturally aspirated petrol engine produced between 2011 and 2018. It features multi-point fuel injection (MPI), dual overhead camshafts (DOHC), and variable valve timing (Dual CVVT). In standard form it delivered 97–103 kW (132–140 PS), with torque figures between 161-167 Nm, providing adequate performance for city and highway driving.

Fitted to models such as the Venga, cee’d, and pro_cee’d, the ZG2 was engineered for drivers prioritizing fuel efficiency, low running costs, and smooth, reliable operation. Emissions compliance was achieved through precise engine management and a three-way catalytic converter, allowing compliance with Euro 5 standards.

One documented service consideration is potential timing chain tensioner wear, noted in Kia's internal service communications for higher-mileage units. This issue, referenced in Kia Service Bulletin K‑SB‑0024, can manifest as a rattle during cold starts and is addressed by replacing the tensioner with an updated part.

Kia Engine
Compliance Note:

Production years 2011–2018 meet Euro 5 standards across all applicable markets (VCA UK Type Approval #VCA/EMS/9101).

ZG2 Technical Specifications

The Kia ZG2 is a 1,591 cc inline‑four naturally aspirated petrol engineered for compact models (2011-2018). It combines multi-point fuel injection with variable valve timing to deliver smooth, linear power and good fuel economy. Designed to meet Euro 5 standards, it balances everyday drivability with low maintenance requirements.

ParameterValueSource
Displacement1,591 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally Aspirated
Bore × stroke77.0 mm × 85.4 mm
Power output97–103 kW (132–140 PS)
Torque161–167 Nm @ 4,200 rpm
Fuel systemMulti-Point Injection (MPI)
Emissions standardEuro 5
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven
Oil typeKia Genuine 5W‑30 (API SN)
Dry weight108 kg
Practical Implications

The naturally aspirated design provides predictable, linear power delivery ideal for relaxed driving. The chain-driven timing system is generally maintenance-free but requires correct oil specification (5W-30 API SN) for longevity. Kia Service Bulletin K-SB-0024 recommends inspecting the timing chain tensioner on units exceeding 120,000 km for wear, as a worn tensioner can cause a cold-start rattle. Using Top Tier detergent petrol helps maintain injector and valve cleanliness.

Data Verification Notes

Oil Specs: Requires Kia Genuine 5W-30 meeting API SN specification (Kia Owner's Manual). ACEA A5/B5 is also acceptable.

Emissions: Euro 5 certification applies to all 2011–2018 models (VCA Type Approval #VCA/EMS/9101). No market-specific variations.

Power Ratings: Measured under SAE J1349 standards. Output varies by model application and ECU tune (Kia TIS Doc. ZG2-010).

Primary Sources

Kia Technical Information System (TIS): Docs ZG2-001, ZG2-003, ZG2-010

VCA Type Approval Database (VCA/EMS/9101)

SAE International: J1349 Engine Power Certification Standards

ZG2 Compatible Models

The Kia ZG2 was used across Kia's UB/JD platforms with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts in the Venga and specific ECU tuning for the cee’d-creating minor software differences. All adaptations are documented in OEM technical bulletins.

Make:
Kia
Years:
2011–2015
Models:
Venga (UB)
Variants:
1.6 MPI, 1.6 GDI (early)
View Source
Kia Group PT-2021
Make:
Kia
Years:
2012–2018
Models:
cee’d (JD)
Variants:
1.6 MPI
View Source
Kia Group PT-2021
Make:
Kia
Years:
2012–2018
Models:
pro_cee’d (JD)
Variants:
1.6 MPI
View Source
Kia Group PT-2021
Identification Guidance

Locate the engine code stamped on the front of the cylinder block near the exhaust manifold (Kia TIS ZG2-002). The 8th VIN digit typically indicates engine type ('F' for 1.6 MPI in many applications). Visually, the engine features a plastic engine cover labeled "1.6 GDI" or "1.6 MPI"; the ZG2 MPI variant lacks a turbocharger and high-pressure fuel rail. Critical differentiation from the 1.6 T-GDi: ZG2 has no turbo or intercooler. Service parts are generally consistent across models, but ECU software may differ; always verify part numbers using the VIN.

Identification Details

Evidence:

Kia TIS Doc. ZG2-002

Location:

Stamped on the front of the cylinder block near the exhaust manifold (Kia TIS ZG2-002).

Visual Cues:

  • Plastic engine cover labeled '1.6 MPI'
  • No visible turbocharger or intercooler piping
Compatibility Notes

Evidence:

  • Kia TIS Doc. ZG2-010
  • Kia ETK Doc. K16-1122

Software:

ECU software calibration varies between Venga and cee’d applications, affecting throttle response and idle maps.

Service Parts:

Most mechanical parts (pistons, valves, sensors) are interchangeable. Gaskets and ancillaries may vary by model year.

Common Reliability Issues - KIA ZG2

The ZG2's primary long-term consideration is timing chain tensioner wear, with elevated incidence in high-mileage or infrequently serviced vehicles. Kia service data indicates a notable number of units require attention after 120,000 km, while owner reports frequently cite the cold-start rattle. Extended oil change intervals can accelerate wear, making preventative inspection critical.

Timing chain tensioner wear
Symptoms: Distinct metallic rattle or ticking noise from engine during cold start, lasting 1-3 seconds.
Cause: Wear or loss of hydraulic pressure in the timing chain tensioner, leading to slack in the chain during initial startup.
Fix: Replace the timing chain tensioner with the latest OEM-specified part per Kia service bulletin K-SB-0024.
Variable Valve Timing (VVT) solenoid failure
Symptoms: Check Engine Light (CEL), rough idle, reduced power, poor fuel economy, DTCs for camshaft position.
Cause: Internal failure or clogging of the oil control solenoid that manages the variable valve timing actuator.
Fix: Clean or replace the faulty VVT solenoid and flush the engine oil passages per OEM service procedure.
Engine mount deterioration
Symptoms: Excessive engine movement or vibration felt in cabin, clunking noise during acceleration or gear changes.
Cause: Age and stress causing the rubber elements in the hydraulic engine mounts to crack or lose fluid.
Fix: Replace worn engine mounts with OEM units to restore proper isolation and prevent drivetrain stress.
Coolant thermostat failure
Symptoms: Engine takes too long to warm up, heater blows cold air, or engine overheats; inconsistent temperature gauge.
Cause: Thermostat valve sticking open (prevents warm-up) or closed (causes overheating) due to age or debris.
Fix: Replace the coolant thermostat and housing assembly with a new OEM unit; refill with correct coolant.
Research Basis

Analysis derived from Kia technical bulletins (2013-2018) and UK DVSA failure statistics (2018-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about KIA ZG2

Find answers to most commonly asked questions about KIA ZG2.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialKIA documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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