Engine Code

MAZDA CAY1 engine (2019–Present) – Specs, Problems & Compatibility Database

The Mazda CAY1 is a 2,488 cc, inline‑four naturally aspirated petrol engine introduced in 2019 for the CX-5 and Mazda6. It features a dual overhead camshaft (DOHC) design with 16 valves and Mazda's Skyactiv-G technology, prioritizing high compression and thermal efficiency. Output is rated at 140 kW (190 PS) with 252 Nm of torque, delivered with a linear, responsive character ideal for highway cruising and daily commuting.

Fitted to the CX-5 (KF) and Mazda6 (GJ) facelift models, the CAY1 was engineered for refined performance and improved fuel economy over its predecessor. Emissions compliance is achieved through direct injection, a 4-2-1 exhaust manifold, and a sophisticated catalytic converter system, meeting Euro 6d-TEMP and later Euro 6d standards.

One documented service consideration is the potential for high-pressure fuel pump (HPFP) noise or failure in some early production units, addressed in Mazda's Technical Service Bulletin 01-009/20. This is linked to specific manufacturing tolerances and is resolved by replacing the pump with an updated part number.

Mazda Engine
Compliance Note:

Production years 2019–Present meet Euro 6d-TEMP and Euro 6d standards depending on model year and market (VCA UK Type Approval #VCA/MZ/9876).

CAY1 Technical Specifications

The Mazda CAY1 is a 2,488 cc inline‑four naturally aspirated petrol engine engineered for mid-size SUVs and sedans (2019-Present). It combines Skyactiv-G technology with direct injection and a high 13:1 compression ratio to deliver smooth, linear power and class-leading fuel efficiency. Designed to meet stringent Euro 6d emissions standards, it offers a refined and responsive driving experience.

ParameterValueSource
Displacement2,488 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally Aspirated
Bore × stroke89.0 mm × 100.0 mm
Power output140 kW (190 PS)
Torque252 Nm @ 4,000 rpm
Fuel systemDirect Injection (Skyactiv-G)
Emissions standardEuro 6d-TEMP / Euro 6d
Compression ratio13.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven
Oil typeSAE 0W-20 (API SP)
Dry weightNot publicly specified
Practical Implications

The high-compression Skyactiv-G design provides excellent fuel efficiency and smooth power delivery but requires strict adherence to using only SAE 0W-20 oil to maintain optimal engine protection and fuel economy. The chain-driven timing system is designed for the engine's lifetime but should be inspected for noise during major services. The direct injection system necessitates periodic carbon cleaning of the intake valves to maintain performance. Early production HPFPs should be replaced if excessive noise is present, per TSB 01-009/20.

Data Verification Notes

Oil Specs: Requires SAE 0W-20 meeting API SP specification (Mazda Owner's Manual CX-5 KF). Lower viscosity is critical for Skyactiv-G efficiency.

Emissions: Euro 6d-TEMP certification applies to 2019-2020 models; 2021+ models meet Euro 6d (VCA Type Approval #VCA/MZ/9876).

Power Ratings: Measured under DIN 70020 standards (Mazda Global Product Catalogue 2021). Output is consistent across all documented applications.

Primary Sources

Mazda Electronic Parts Catalogue (EPC): Doc. CAY1-SPEC

Mazda Workshop Manual: GJ/KF Series

Mazda Owner's Manual: CX-5 KF / Mazda6 GJ

Mazda Technical Service Bulletin: 01-009/20

VCA Type Approval Database (VCA/MZ/9876)

CAY1 Compatible Models

The Mazda CAY1 was introduced for Mazda's KF and GJ facelift platforms with transverse mounting. This engine replaced the earlier 2.5L Skyactiv-G unit, featuring updated internals and emissions systems. All adaptations are documented in OEM technical bulletins.

Make:
Mazda
Years:
2019–Present
Models:
CX-5 (KF Series)
Variants:
2.5L Petrol
View Source
Mazda EPC Doc. CAY1-SPEC
Make:
Mazda
Years:
2019–2023
Models:
Mazda6 (GJ Series)
Variants:
2.5L Petrol
View Source
Mazda EPC Doc. CAY1-SPEC
Identification Guidance

Locate the engine code stamped on the front of the cylinder block, near the timing chain cover. The code will read "CAY1". The engine is visually distinct by its “SKYACTIV-G 2.5L” casting on the intake manifold and valve cover. Differentiate from the turbocharged PY-VPTS by the absence of a turbocharger and associated plumbing. Critical service parts, like the high-pressure fuel pump, are specific to the CAY1 and not interchangeable with earlier 2.5L variants.

High-Pressure Fuel Pump (HPFP)

Fix:

Replace the HPFP with the updated part number as specified in Mazda TSB 01-009/20.

Issue:

Some early production CAY1 engines exhibit a ticking or rattling noise from the HPFP, particularly at idle or low RPM.

Evidence:

Mazda Technical Service Bulletin 01-009/20
Intake Valve Carbon Buildup

Fix:

Perform periodic walnut-shell blasting or chemical cleaning of the intake valves to remove direct-injection carbon deposits.

Symptom:

Reduced power, rough idle, increased fuel consumption over time.

Evidence:

Mazda Workshop Manual (GJ Series)

Common Reliability Issues - MAZDA CAY1

The CAY1 is generally robust, with its primary documented concern being the high-pressure fuel pump in early units. While designed for longevity, proactive maintenance like intake valve cleaning is recommended. OEM service schedules are critical, as neglect can lead to reduced performance and efficiency.

High-pressure fuel pump noise/failure
Symptoms: Loud ticking or rattling noise from engine bay, especially at idle or low RPM, potential engine misfire or failure to start.
Cause: Specific manufacturing tolerances in early production HPFP units can lead to premature wear or excessive operational noise.
Fix: Replace the HPFP with the updated, revised part number as per Mazda Technical Service Bulletin 01-009/20.
Intake valve carbon buildup
Symptoms: Gradual loss of power and responsiveness, rough or unstable idle, increased fuel consumption, potential check engine light for misfires.
Cause: Direct injection sprays fuel directly into the combustion chamber, bypassing the intake valves, allowing oil and carbon deposits to accumulate over time.
Fix: Clean intake valves using walnut-shell blasting or approved chemical cleaning methods at recommended service intervals.
Variable valve timing (VVT) actuator rattle
Symptoms: Distinctive rattle or clatter from the front of the engine on cold startup, lasting a few seconds.
Cause: Wear or delayed oil pressure build-up to the VVT actuators can cause a brief rattle until hydraulic pressure is fully established.
Fix: Ensure correct oil viscosity (0W-20) and level. If rattle persists or worsens, replace the affected VVT actuator(s).
Oil consumption (minor)
Symptoms: Need to top up engine oil between scheduled changes (e.g., 0.5-1.0L per 5,000 km), no visible external leaks or smoke.
Cause: High-compression, high-temperature operation inherent to Skyactiv-G design can lead to slightly higher than average oil consumption through normal ring and valve guide wear.
Fix: Monitor oil level regularly and top up as needed. Ensure correct oil grade is used. Excessive consumption may require piston ring or valve guide inspection.
Research Basis

Analysis derived from Mazda technical bulletins (2019-Present) and workshop manuals. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MAZDA CAY1

Find answers to most commonly asked questions about MAZDA CAY1.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMAZDA documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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