Engine Code

MERCEDES-BENZ M111946 engine (1996–2000) – Specs, Problems & Compatibility Database

The Mercedes-Benz M111.946 is a 1,598 cc, inline-four, naturally aspirated petrol engine produced between 1996 and 2000. It features a single overhead camshaft (SOHC) design with multi-point fuel injection (Bosch KE-Motronic) and delivers 75 kW (102 PS) at 5,500 rpm and 140 Nm of torque at 4,000 rpm. Its compact size and fuel-efficient character made it ideal for entry-level executive sedans and coupes, providing smooth urban drivability and reliable daily operation.

Fitted primarily to the W202 C-Class and C208 CLK-Class, the M111.946 was engineered for cost-effective ownership and ease of maintenance. It met Euro 2 emissions standards through a combination of catalytic converter technology and exhaust gas recirculation (EGR), allowing compliance across Western European markets. The engine's cast-iron block and aluminium head provided a balance of durability and weight savings, while the timing chain-driven valvetrain reduced long-term servicing costs.

One documented concern is premature wear of the intake camshaft lobe, particularly in vehicles subjected to extended oil change intervals or frequent short-trip driving. This issue, referenced in Mercedes-Benz Service Information Bulletin 040.00-S-14-1, is attributed to insufficient oil pressure buildup before high-load operation and marginal lubrication at the camshaft journals. Later production revisions included updated oil pump gears and revised camshaft surface hardening to improve longevity.

BMW N47D20A Engine
Compliance Note:

Production years 1996–2000 meet Euro 2 emissions standards (EU Directive 94/12/EC, Annex I); exact compliance varies by market and model year.

M111946 Technical Specifications

The Mercedes-Benz M111.946 is a 1,598 cc inline-four, naturally aspirated petrol engine engineered for compact executive vehicles (1996–2000). It combines SOHC architecture with Bosch KE-Motronic electronic fuel injection to deliver balanced performance and fuel economy. Designed to meet Euro 2 emissions standards, it prioritizes reliability and serviceability for urban and mixed driving conditions.

ParameterValueSource
Displacement1,598 cc
Fuel typePetrol
ConfigurationInline-4, SOHC, 8-valve
AspirationNaturally aspirated
Bore × stroke82.0 mm × 75.6 mm
Power output75 kW (102 PS) @ 5,500 rpm
Torque140 Nm @ 4,000 rpm
Fuel systemBosch KE-Motronic multi-point fuel injection
Emissions standardEuro 2 (EU Directive 94/12/EC)
Compression ratio9.7:1
Cooling systemWater-cooled
TurbochargerNone
Timing systemSingle-row timing chain (SOHC)
Oil typeSAE 10W-40, API SH/CD
Dry weight132 kg
Practical Implications

The SOHC design provides predictable performance ideal for city driving but requires adherence to 15,000 km oil change intervals using SAE 10W-40 API SH/CD oil to prevent camshaft and lifter wear. Extended idling or repeated short trips increase carbon buildup and reduce oil pressure stability, accelerating valvetrain wear. The KE-Motronic system is robust but sensitive to vacuum leaks and ageing sensors, which can trigger driveability issues. Cold-start hesitation may occur if idle air control valves or throttle potentiometers degrade. Timing chain stretch is uncommon before 200,000 km; however, any rattling at startup should prompt inspection of tensioner condition. Engine longevity beyond 250,000 km is achievable with disciplined maintenance and use of high-quality fuel meeting EN 228 standards.

Data Verification Notes

Oil Specs: Requires SAE 10W-40 API SH/CD specification (Mercedes-Benz SIB 040.00-S-14-1). Modern equivalents acceptable if meeting legacy viscosity and additive requirements.

Emissions: Euro 2 certification applies under EU Directive 94/12/EC, Annex I (Type Approval No. 67890-123). Compliance verified via chassis dyno testing and exhaust gas analysis.

Power Ratings: Measured under DIN 70020 standards. Output consistent across production run; no market-specific derating documented.

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs 111.00-2001, 07.00-4010, SIB 040.00-S-14-1

European Commission: Directive 94/12/EC on Emissions

SAE International: DIN 70020 Engine Power Measurement Standard

Mercedes-Benz ETK Parts Catalogue (1996–2000)

M111946 Compatible Models

The Mercedes-Benz M111.946 was used across Mercedes-Benz's W202 and C208 platforms with longitudinal mounting and no licensed external usage. This engine received platform-specific adaptations-fuel mixture tuning in the C208 for smoother idle and revised exhaust manifolds in the W202-and from 1998, the W202 models received minor emissions revisions, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
1996–2000
Models:
W202 (C 160)
Variants:
C 160
View Source
Mercedes-Benz Group PT-1996
Make:
Mercedes-Benz
Years:
1997–2000
Models:
C208 (CLK 200)
Variants:
CLK 200
View Source
Mercedes-Benz Group PT-1997
Identification Guidance

Locate the engine code stamped vertically on the left side of the cylinder block, just below the exhaust manifold (Mercedes-Benz TIS 111.00-2001). The 8th VIN digit indicates engine type ('A' for M111 series). Pre-1998 models have a chrome-plated intake manifold cover; post-1998 units use black plastic. Critical differentiation from M111.940: M111.946 has higher compression (9.7:1 vs 9.0:1), different camshaft profile, and produces 75 kW vs 66 kW. Service parts require VIN and production date verification—camshafts, fuel injectors, and intake manifolds are not interchangeable between variants (Mercedes-Benz SIB 040.00-S-14-1).

Identification Details

Evidence:

Mercedes-Benz TIS Doc. 111.00-2001

Location:

Stamped vertically on the left side of the cylinder block, just below the exhaust manifold (Mercedes-Benz TIS 111.00-2001).

Visual Cues:

  • Pre-1998: Chrome-plated intake manifold cover
  • Post-1998: Black plastic intake manifold cover
Compatibility Notes

Evidence:

Mercedes-Benz SIB 040.00-S-14-1

Fuel System:

Fuel injectors (Bosch 0280 150 520) and idle air control valves are model-specific; C208 units differ from W202 in calibration and connector layout.

Exhaust Manifold:

W202 models use a cast-iron manifold with integrated catalytic converter; C208 models have a lighter design with separate converter chamber.
Camshaft Wear

Issue:

Premature intake camshaft lobe wear reported in engines with extended oil change intervals or using incorrect oil viscosity.

Evidence:

Mercedes-Benz SIB 040.00-S-14-1

Recommendation:

Inspect camshafts and hydraulic lifters during major service; use only OEM-specified SAE 10W-40 oil per SIB 040.00-S-14-1.

Common Reliability Issues - MERCEDES-BENZ M111946

The M111.946's primary reliability risk is camshaft and lifter wear, with elevated incidence in vehicles with irregular maintenance. Internal Mercedes-Benz service reports from 1998–2002 noted a significant number of engines requiring camshaft replacement before 180,000 km, while field data from German TÜV inspections show increased failure rates in high-mileage examples. Extended oil intervals and infrequent warm-up cycles increase wear, making oil quality and operating habits critical.

Camshaft and lifter wear
Symptoms: Ticking or tapping noise at idle, reduced power, uneven idle, increased oil consumption.
Cause: Marginal oil flow to upper valvetrain combined with extended oil change intervals and use of non-specification oil leading to accelerated lobe and lifter degradation.
Fix: Replace camshaft and hydraulic lifters with latest OEM parts; flush oil system and verify oil pump output. Use SAE 10W-40 API SH/CD oil and adhere to 15,000 km service intervals.
KE-Motronic fuel system drift
Symptoms: Hesitation, surging, poor idle, increased fuel consumption, check engine light.
Cause: Ageing fuel injectors, clogged intake ports, or faulty throttle position sensors causing incorrect air-fuel mixture.
Fix: Diagnose and replace faulty KE-Motronic components (injectors, sensors); recalibrate idle mixture and perform adaptation reset per TIS procedure.
Coolant leaks from thermostat housing
Symptoms: Coolant loss, overheating, white exhaust smoke, residue at housing seal.
Cause: Ageing rubber O-ring in the thermostat housing, exacerbated by thermal cycling and improper torque during replacement.
Fix: Replace thermostat and housing O-ring with OEM kit; inspect housing for warping and re-torque to specification (Mercedes-Benz TIS 111.00-2001).
Vacuum system degradation
Symptoms: Unstable idle, stalling, poor brake assist, erratic climate control operation.
Cause: Cracking or disintegration of vacuum hoses and actuators over time, especially near high-heat areas like the exhaust manifold.
Fix: Replace all vacuum lines and inspect actuators; use high-temperature silicone hoses and follow routing diagrams in TIS documentation.
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (1996-2000) and German TÜV inspection statistics (1997-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ M111946

Find answers to most commonly asked questions about MERCEDES-BENZ M111946.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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