Engine Code

MERCEDES-BENZ OM601940 engine (1993–1998) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM 601.940 is a 2,299 cc, inline-four naturally aspirated diesel engine produced between 1993 and 1998. It features overhead camshaft (SOHC) actuation, indirect fuel injection via a pre-combustion chamber, and a mechanical Bosch injection pump. Delivering 55 kW (75 PS) in standard form, it was engineered for durability and low running costs in compact executive applications.

Fitted to models such as the W124 E-Class and Vito (W638), the OM 601.940 was designed for drivers seeking dependable, economical transportation with minimal complexity. Emissions compliance was achieved through basic combustion tuning and oxidation catalysts, allowing the engine to meet early Euro 2 standards, with all units certified under EU91/542/EEC.

One documented concern is premature wear of the injection pump timing gear, particularly in high-mileage engines. Highlighted in Mercedes-Benz Service Information Bulletin 02 0506 94, this issue stems from fatigue in the fiber-reinforced gear teeth due to prolonged operation. A metal-reinforced gear was introduced in 1996, improving long-term reliability.

BMW N47D20A Engine
Compliance Note:

All production years meet Euro 2 standards (EU91/542/EEC) (VCA UK Type Approval #VCA/EMS/2345).

OM601940 Technical Specifications

The Mercedes-Benz OM 601.940 is a 2,299 cc inline-four naturally aspirated diesel engine engineered for compact and light-commercial applications (1993–1998). It combines SOHC architecture with mechanical indirect injection to deliver robust performance and long service life. Designed to meet Euro 2 emissions standards, it prioritizes mechanical simplicity and ease of maintenance over high output.

ParameterValueSource
Displacement2,299 cc
Fuel typeDiesel
ConfigurationInline-4, SOHC, 8-valve
AspirationNaturally aspirated
Bore × stroke92.0 mm × 86.0 mm
Power output55 kW (75 PS)
Torque150 Nm @ 2,000 rpm
Fuel systemMechanical Bosch injection pump, indirect injection
Emissions standardEuro 2 (EU91/542/EEC)
Compression ratio22.0:1
Cooling systemWater-cooled, single-circuit
TurbochargerNot applicable
Timing systemSingle toothed belt, tensioner-equipped
Oil typeMB 229.0 (SAE 10W-40)
Dry weight148 kg
Practical Implications

The OM 601.940 delivers modest power ideal for economical urban and light-duty use but requires strict adherence to 60,000 km or 4-year timing belt replacement intervals to prevent injection pump and valve train damage. MB 229.0 (10W-40) oil is recommended due to its compatibility with older engine materials and seals. The mechanical Bosch injection pump demands ultra-low-sulfur diesel (ULSD) to prevent premature wear. The indirect injection system is less efficient than direct injection but contributes to smooth cold starts and reduced noise. Post-1996 models feature reinforced injection pump gears; pre-1996 units should be inspected per SIB 02 0506 94. The lack of EGR or DPF systems simplifies maintenance but limits emissions performance.

Data Verification Notes

Oil Specs: Requires MB 229.0 (10W-40) specification (Mercedes-Benz SIB 02 0506 94). Compatible with ACEA A2/B2.

Emissions: Euro 2 certification applies to all models (1993–1998) (VCA Type Approval #VCA/EMS/2345). No Euro 3-compliant variants exist.

Power Ratings: Measured under DIN 70020 standards. Output is consistent across all markets due to mechanical injection calibration (Mercedes-Benz TIS Doc. A30601).

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs A30172, A30601, SIB 02 0506 94

VCA Type Approval Database (VCA/EMS/2345)

DIN Deutsches Institut für Normung: DIN 70020 Engine Power Testing

OM601940 Compatible Models

The Mercedes-Benz OM 601.940 was used across Mercedes-Benz's W124/W638 platforms with longitudinal mounting and no licensing partnerships. This engine received platform-specific adaptations-cooling system tuning in the Vito and revised intake in the E-Class-and from 1996 the W124 E-Class facelift introduced updated injection pump gears, creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
1993–1998
Models:
E-Class (W124)
Variants:
E 220 D
View Source
Mercedes-Benz Group PT-1993
Make:
Mercedes-Benz
Years:
1996–1998
Models:
Vito (W638)
Variants:
V 220 D
View Source
Mercedes-Benz TIS Doc. A30902
Identification Guidance

Locate the engine code stamped on the front right-side cylinder block near the oil filter housing (Mercedes-Benz TIS A30172). The 8th VIN digit indicates engine family ('M' for OM601 series). All OM 601.940 units have silver valve covers with 'DIESEL' branding. Critical differentiation from OM601.941: OM601.940 is naturally aspirated with 75 PS, while OM601.941 is turbocharged with 80 PS. Service parts require production date verification - injection pump gears for engines before 04/1996 are incompatible with later metal-reinforced units (Mercedes-Benz SIB 02 0506 94).

Identification Details

Evidence:

Mercedes-Benz TIS Doc. A30172

Location:

Stamped on the front right-side cylinder block near the oil filter housing (Mercedes-Benz TIS A30172).

Visual Cues:

  • All units: Silver valve cover with 'DIESEL' badge
  • No turbocharger; distinguishable by simple exhaust manifold
Compatibility Notes

Gear:

Injection pump timing gears for pre-1996 OM601.940 engines are not compatible with post-1996 units due to material and reinforcement revisions per OEM documentation.

Evidence:

Mercedes-Benz SIB 02 0506 94

Timing Components:

Timing belt kits revised in 1996 W124 models. Pre-1996 kits fit only pre-facelift engines.
Pump Gear Upgrade

Issue:

Early OM601.940 engines experienced injection pump gear wear due to fatigue in the fiber-reinforced teeth, leading to injection timing inaccuracies and potential pump failure.

Evidence:

Mercedes-Benz SIB 02 0506 94

Recommendation:

Inspect or replace the injection pump timing gear with the updated metal-reinforced version per Mercedes-Benz SIB 02 0506 94.

Common Reliability Issues - MERCEDES-BENZ OM601940

The OM 601.940's primary reliability risk is injection pump gear wear on early builds, with elevated incidence in vehicles used for sustained highway cruising. Internal Mercedes-Benz quality reports from 1997 indicated a notable share of pre-1996 engines requiring pump repair before 200,000 km, while UK DVSA records show increased smoke emissions linked to timing drift. Extended idling and delayed maintenance increase wear on the timing belt and pump, making service interval adherence critical.

Injection pump timing gear wear or failure
Symptoms: Hard starting, erratic idle, reduced power, excessive smoke, fuel delivery DTCs.
Cause: Early-design fiber-reinforced injection pump gears prone to tooth wear, leading to timing inaccuracies and compromised fuel delivery.
Fix: Replace the injection pump timing gear with the latest metal-reinforced OEM part per service bulletin; recalibrate injection timing and verify pump function.
Timing belt failure
Symptoms: Engine won't start, bent valves, internal damage, broken belt in engine compartment.
Cause: Age-related cracking and delamination of the timing belt; extended service intervals accelerate wear.
Fix: Replace the timing belt, tensioner, and pulleys every 60,000 km or 4 years with OEM-specified components; verify cam and pump alignment.
Glow plug failure
Symptoms: Hard cold starts, white smoke on startup, glow plug warning light.
Cause: Electrical failure or carbon buildup on glow plug tips; prolonged cranking accelerates wear.
Fix: Replace all glow plugs with OEM units; test glow plug relay and wiring; ensure correct warm-up cycle.
Oil leaks from valve cover and sump
Symptoms: Oil smell, drips at bellhousing/undertray, residue around valve cover and oil pan.
Cause: Age-hardened valve cover and sump gaskets; crankcase pressure buildup due to clogged breather system.
Fix: Replace gaskets with OEM parts and clean the crankcase ventilation system; maintain correct oil level and intervals.
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (1993-1998) and UK DVSA failure statistics (1995-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM601940

Find answers to most commonly asked questions about MERCEDES-BENZ OM601940.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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