Engine Code

MERCEDES-BENZ OM602982 engine (1996–1998) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM 602.982 is a 2,996 cc, inline-five, turbocharged diesel engine produced between 1996 and 1998. It represents the final evolution of the OM602 series, incorporating a KKK turbocharger and revised Bosch M-System mechanical injection pump for improved torque delivery and drivability. This iron-block, SOHC, 10-valve unit features indirect injection via prechamber and delivers 100 kW (136 PS) and 350 Nm, offering enhanced performance over naturally aspirated variants while retaining mechanical simplicity.

Fitted exclusively to the W140 350SD, the OM 602.982 was engineered to provide increased low-end torque and responsive acceleration for executive sedan duties. Its driving character emphasizes smooth power delivery and improved throttle response, making it well-suited for both urban and highway operation. Emissions compliance was achieved through optimized combustion, EGR, and turbocharging, meeting Euro 2 standards across its production run.

One documented concern is degradation of the injection pump timing mechanism, highlighted in Mercedes-Benz Technical Service Bulletin 70.00-P-0004/0. Wear in the pump’s centrifugal advance unit can cause incorrect injection timing, leading to hard starting and excessive smoke. This issue is more prevalent in engines with irregular maintenance or extended service intervals.

BMW N47D20A Engine
Compliance Note:

Production years 1996–1998 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/5679).

OM602982 Technical Specifications

The Mercedes-Benz OM 602.982 is a 2,996 cc inline-five turbocharged diesel engine engineered for executive models (1996–1998). It combines indirect injection with a mechanically controlled Bosch M-Pump and KKK turbocharger to deliver strong low-RPM torque and improved responsiveness. Designed to meet Euro 2 emissions standards, it balances performance and durability in a mechanically robust package.

ParameterValueSource
Displacement2,996 cc
Fuel typeDiesel
ConfigurationInline-5, SOHC, 10-valve
AspirationTurbocharged
Bore × stroke88.0 mm × 98.0 mm
Power output100 kW (136 PS) @ 4,200 rpm
Torque350 Nm @ 2,400 rpm
Fuel systemBosch M-System mechanical injection pump (indirect injection)
Emissions standardEuro 2
Compression ratio22.0:1
Cooling systemWater-cooled
TurbochargerKKK K26-2637 turbocharger
Timing systemGear-driven camshaft and injection pump
Oil typeSAE 10W-40 MB 229.1
Dry weight225 kg
Practical Implications

The turbocharged design provides significantly improved torque and drivability over the naturally aspirated OM602.911, ideal for heavier vehicles like the W140. SAE 10W-40 MB 229.1 oil is essential to maintain lubrication integrity in the high-pressure mechanical injection system and turbocharger bearings. Gear-driven timing eliminates belt/chain wear risks but demands precise alignment during service. The indirect injection system is less efficient than modern common-rail designs, so fuel quality (EN 590) is critical to prevent injector coking. Engines stored for long periods should have the injection pump inspected for gumming. EGR systems require periodic cleaning to prevent flow restriction and excessive soot in the crankcase.

Data Verification Notes

Oil Specs: Requires MB 229.1 specification (Mercedes-Benz SIB 70.00-E-0001/0). Compatible with ACEA B3/B4 standards.

Emissions: Euro 2 certification applies to all 1996–1998 models (VCA Type Approval #VCA/EMS/5679). No market-specific variants.

Power Ratings: Measured under DIN 70020 standards. Output unchanged across model years (Mercedes-Benz Group PT-1996).

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs 602.982-2001, SIB 70.00-P-0004/0, SIB 70.00-E-0001/0

VCA Type Approval Database (VCA/EMS/5679)

DIN 70020 Engine Power Measurement Standard

OM602982 Compatible Models

The Mercedes-Benz OM 602.982 was used exclusively across Mercedes-Benz's W140 platform with longitudinal mounting. This engine received platform-specific tuning for the 350SD variant-and from 1998 was phased out in favour of the OM612 inline-five. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
1996–1998
Models:
S-Class (W140)
Variants:
350SD
View Source
Mercedes-Benz Group PT-1996
Identification Guidance

Locate the engine number stamped horizontally on the front-right side of the engine block near the timing cover (Mercedes-Benz TIS 602.982-2001). The 8th VIN digit indicates engine type ('D' for diesel, '6' for 3.0L). Pre-1996 units have a ribbed valve cover; post-1996 revisions use a flat cover. Critical differentiation from OM602.911: OM 602.982 includes a KKK turbocharger and intercooler piping. Service parts require model-year verification—pump calibration differs between W124 and W140 applications (Mercedes-Benz SIB 70.00-P-0004/0).

Identification Details

Evidence:

Mercedes-Benz TIS Doc. 602.982-2001

Location:

Stamped horizontally on the front-right side of the engine block near the timing cover (Mercedes-Benz TIS 602.982-2001).

Visual Cues:

  • Pre-1996: Ribbed valve cover
  • Post-1996: Flat valve cover
  • Turbocharger and intercooler piping present
Injection Pump

Issue:

Centrifugal advance unit in the Bosch M-Pump can wear, causing timing drift and hard starting.

Evidence:

Mercedes-Benz SIB 70.00-P-0004/0

Recommendation:

Inspect and recalibrate injection pump timing per SIB 70.00-P-0004/0 during major service intervals.

Common Reliability Issues - MERCEDES-BENZ OM602982

The OM 602.982's primary reliability risk is injection pump timing degradation, with elevated incidence in high-mileage or intermittently used vehicles. Internal Mercedes-Benz field reports from 1999 indicated a significant number of OM602.982 units required pump recalibration or replacement before 250,000 km, while VCA records show these engines are among the most durable in long-term fleet use when properly maintained. Infrequent operation and extended oil intervals increase wear in the pump's mechanical advance, making adherence to service schedules critical.

Injection pump timing degradation
Symptoms: Hard starting (especially when hot), excessive white smoke, rough idle, reduced power.
Cause: Wear in the centrifugal advance mechanism of the Bosch M-Pump, causing retarded injection timing over time.
Fix: Remove, inspect, and recalibrate the injection pump per Mercedes-Benz SIB 70.00-P-0004/0; replace worn advance unit if necessary.
Valve cover and main seal oil leaks
Symptoms: Oil residue on engine block, drips on exhaust manifold, oil smell when hot.
Cause: Age-related hardening of the valve cover gasket and rear main seal; exacerbated by high crankcase pressure from ageing CCV.
Fix: Replace gaskets and seals with OEM parts; inspect and renew crankcase ventilation hoses as required.
EGR system clogging
Symptoms: Rough idle, hesitation, increased fuel consumption, excessive soot in intake manifold.
Cause: Carbon buildup in EGR valve and passage due to prolonged low-speed operation and poor fuel quality.
Fix: Clean or replace EGR valve and passage per workshop guidelines; ensure use of EN 590 diesel.
Glow plug relay or circuit failure
Symptoms: Difficulty starting in cold weather, glow plug warning lamp illumination, prolonged crank times.
Cause: Relay contact wear or wiring harness corrosion in the glow plug circuit, common in high-humidity environments.
Fix: Test relay and wiring; replace relay or harness section per electrical troubleshooting guide (Mercedes-Benz TIS 70.00-E-0010).
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (1995-2000) and UK DVSA failure statistics (2000-2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM602982

Find answers to most commonly asked questions about MERCEDES-BENZ OM602982.

Research Resources

Comprehensive technical documentation and regulatory references

About EngineCode.uk
Independent technical reference for engine identification and verification

Platform Overview

Independent Technical Reference

EngineCode.uk is an independent technical reference platform operated by Engine Finders UK Ltd. We are not affiliated with MERCEDES-BENZ or any other manufacturer. All content is compiled from official sources for educational, research, and identification purposes.

Sourcing Policy

Strict Sourcing Protocol

Only official OEM publications and government portals are cited.

No Unverified Sources

No Wikipedia, forums, blogs, or third-party aggregators are used.

Transparency in Gaps

If a data point is not officially disclosed, it is marked 'Undisclosed'.

Regulatory Stability

EU regulations are referenced using CELEX identifiers for long-term stability.

Primary Sources & Documentation
Official OEM and government publications used for data verification

Primary Sources

MERCEDES-BENZ Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

Regulatory Context & Methodology
Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

Methodology

Data Compilation

All data is compiled from OEM and government publications, reviewed by our editorial team, and updated regularly.

Corrections & Submissions

To request a correction or submit documentation, email: corrections@enginecode.uk

Legal, Privacy & Commercial Disclosure
Copyright, data privacy, and funding transparency

Copyright & Legal

Fair Dealing Use

All engine and vehicle images are used under UK 'fair dealing' principles for technical identification and educational use. Rights remain with their respective owners.

Copyright Concerns

For copyright concerns, email: copyrights@enginecode.uk

Data Privacy

GDPR Compliance

EngineCode.uk complies with UK GDPR. We do not collect personal data unless explicitly provided.

Data Requests

For access, correction, or deletion requests, email: gdpr@enginecode.uk

Trademarks

Trademark Notice

All trademarks, logos, and engine codes are the property of their respective owners. Use on this site is strictly for reference and identification.

Commercial Disclosure

No Paid Endorsements

This website contains no paid endorsements, affiliate links, or commercial partnerships. We do not sell parts or services.

Funding Model

Our mission is to provide accurate, verifiable, and neutral technical data for owners, restorers, and technicians. This site is self-funded.

Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

All external links open in new tabs. Please verify current availability of resources.