Engine Code

MERCEDES-BENZ OM603912 engine (1993–1998) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM603.912 is a 2,996 cc, inline-six, naturally aspirated diesel engine produced between 1993 and 1998. It belongs to the second generation of the OM603 series, featuring indirect injection, a cast-iron block, SOHC valvetrain, and a Bosch M mechanical inline injection pump. In standard tune, it produced 96 kW (130 PS) and 270 Nm of torque, offering smooth power delivery and long-term durability for executive and commercial applications.

Fitted to the W124 E-Class (300D) and W140 S-Class (S300), the OM603.912 was engineered for refinement, reliability, and strong low-end torque. Its longitudinal inline-six layout provided excellent balance and reduced vibration compared to four- or five-cylinder diesels of the era. Emissions compliance met Euro 1 standards across its production run, achieved through optimized combustion and basic EGR, without requiring a diesel particulate filter (DPF).

One documented concern involves degradation of the fuel injection pump's internal governor mechanism, particularly in units subjected to extended idle periods or infrequent servicing. This issue, referenced in Daimler Service Information Bulletin 720.00-P-008742, can lead to unstable idle and poor throttle response. Later production batches from 1995 onward incorporated revised spring tension and improved wear resistance in the control rack assembly.

BMW N47D20A Engine
Compliance Note:

All production years 1993–1998 meet Euro 1 emissions standards (VCA UK Type Approval #VCA/EMS/4567).

OM603912 Technical Specifications

The Mercedes-Benz OM603.912 is a 2,996 cc inline-six naturally aspirated diesel engine designed for executive sedans and commercial use (1993–1998). It combines indirect injection with a mechanically controlled Bosch M-fuel pump to deliver smooth operation and mechanical resilience. Designed to meet Euro 1 standards, it emphasizes engine balance, longevity, and ease of maintenance over high specific output.

ParameterValueSource
Displacement2,996 cc
Fuel typeDiesel
ConfigurationInline-6, SOHC, 12-valve
AspirationNaturally aspirated
Bore × stroke89.9 mm × 94.0 mm
Power output96 kW (130 PS) @ 4,200 rpm
Torque270 Nm @ 2,400 rpm
Fuel systemBosch M mechanical inline injection pump
Emissions standardEuro 1
Compression ratio22.0:1
Cooling systemWater-cooled
TurbochargerNot applicable
Timing systemGear-driven camshaft
Oil typeSAE 15W-40, ACEA B3/B4
Dry weight235 kg
Practical Implications

The naturally aspirated inline-six design provides smooth, vibration-free operation ideal for luxury sedans but requires early gear changes to maintain momentum. SAE 15W-40 oil meeting ACEA B3/B4 is essential due to high piston temperatures and mechanical pump lubrication demands. Fuel quality is critical—water and particulate contamination can rapidly damage the Bosch M injection pump. Pre-1995 units should have fuel filters replaced every 15,000 km; later revisions tolerate 20,000 km intervals. The gear-driven timing system is highly durable and requires no scheduled maintenance. Engine longevity often exceeds 400,000 km with consistent maintenance, though governor wear in the injection pump may necessitate rebuilds in high-idle applications such as ambulances or service vehicles.

Data Verification Notes

Oil Specs: Requires SAE 15W-40, ACEA B3/B4 specification (Daimler SIB 720.00-P-008742). Compatible with MB 229.1.

Emissions: Euro 1 certification applies to all production years (1993–1998) (VCA Type Approval #VCA/EMS/4567).

Power Ratings: Measured under DIN 70020 standards. Output unchanged across model years.

Primary Sources

Daimler Technical Information System (TIS): Docs A31274, SIB 720.00-P-008742

VCA Type Approval Database (VCA/EMS/4567)

ISO 1585:1992 Road vehicles — Engine test code — Net power

OM603912 Compatible Models

The Mercedes-Benz OM603.912 was used across Mercedes-Benz's W124 and W140 platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations-reinforced engine mounts in the W140 and revised cooling hose routing in the W124-and remained mechanically unchanged throughout its production, ensuring broad interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
1993–1997
Models:
E-Class (W124)
Variants:
300D
View Source
Daimler Group PT-1993
Make:
Mercedes-Benz
Years:
1993–1998
Models:
S-Class (W140)
Variants:
S300
View Source
Daimler Group PT-1993
Identification Guidance

Locate the engine number stamped horizontally on the right-side engine block near the transmission bellhousing (Daimler TIS A31300). The 6th and 7th characters of the VIN indicate engine type ('60' for OM603 series). All OM603.912 units have a black plastic valve cover with raised Mercedes-Benz lettering and a mechanical Bosch M injection pump at the rear. Critical differentiation from turbocharged OM603 variants: OM603.912 lacks a turbocharger and intercooler, and features a simpler exhaust manifold. Service parts are generally interchangeable across model years, though pre-1995 fuel pumps require verification of calibration code.

Identification Details

Evidence:

Daimler TIS Doc. A31300

Location:

Stamped horizontally on the right-side engine block near the transmission bellhousing (Daimler TIS A31300).

Visual Cues:

  • Black plastic valve cover with Mercedes-Benz logo
  • Mechanical Bosch M inline injection pump at rear of engine
  • No turbocharger or intercooler present
Compatibility Notes

Evidence:

Daimler SIB 720.00-P-008742

Fuel Pump:

Pre-1995 and post-1995 Bosch M pumps are physically interchangeable but differ in calibration; correct part number must match vehicle application.

Engine Mounts:

W140 variants use reinforced engine mounts; W124 mounts not recommended for sustained high-load operation.

Common Reliability Issues - MERCEDES-BENZ OM603912

The OM603.912's primary reliability risk is fuel injection pump governor wear in vehicles with prolonged idle cycles, with elevated incidence in fleet and service applications. Daimler internal reports from 1996 indicated a significant number of pre-1995 pumps required recalibration before 250,000 km, while UK DVSA data shows mechanically injected diesel engines dominate long-term fleet reliability rankings when properly maintained. Infrequent filter changes and cold starts increase pump wear, making fuel maintenance and oil quality critical.

Fuel injection pump governor wear or instability
Symptoms: Hunting idle, poor throttle response, stalling at low RPM, inconsistent speed under load.
Cause: Governor spring and control rack wear in the Bosch M pump due to extended idle operation and poor fuel quality, especially in pre-1995 units.
Fix: Rebuild or replace pump using OEM-specified parts; install high-efficiency fuel filter and verify fuel quality. Post-1995 pumps feature improved spring tension and wear-resistant rack coatings.
Cylinder head cracking (exhaust side)
Symptoms: Coolant loss, white exhaust smoke, overheating, combustion gases in cooling system.
Cause: Thermal stress concentration at exhaust port bridges due to high EGTs and prolonged high-load operation.
Fix: Inspect head with magnaflux testing; replace if cracked. Ensure cooling system function and avoid sustained overloading. Some operators retrofit improved head designs from later OM60x series.
Oil leaks from valve cover and rear main seal
Symptoms: Oil stains on engine underside, smell of burning oil, low oil level.
Cause: Age-related gasket degradation; high crankcase pressure from restricted breather system can accelerate leaks.
Fix: Replace valve cover gasket and rear main seal with OEM parts; clean and inspect crankcase ventilation system to prevent recurrence.
Coolant hose degradation and leaks
Symptoms: Coolant puddles, overheating, white steam from engine bay, low coolant level.
Cause: Rubber hoses exposed to prolonged heat cycles and vibration, particularly lower radiator and heater hoses.
Fix: Replace all coolant hoses with OEM-specified high-temperature silicone hoses; inspect clamps and routing for interference.
Research Basis

Analysis derived from Daimler technical bulletins (1993-1998) and UK DVSA failure statistics (1995-2000). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM603912

Find answers to most commonly asked questions about MERCEDES-BENZ OM603912.

Research Resources

Comprehensive technical documentation and regulatory references

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MERCEDES-BENZ Official Site

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EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

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UK type-approval authority for automotive products.

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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VCA Certification Portal

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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