Engine Code

MERCEDES-BENZ OM651921 engine (2008–2016) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM651.921 is a 2,143 cc, inline-four turbo-diesel engine produced between 2008 and 2016. It was developed as a high-efficiency, compact powerplant for compact and mid-size luxury vehicles, featuring common-rail direct injection, variable geometry turbocharging (VGT), and double overhead camshafts (DOHC). In standard configuration, it delivered 100 kW (136 PS) and 300 Nm of torque, providing responsive low-end pull and smooth delivery across the rev range.

Fitted to the Mercedes-Benz C-Class (W204), E-Class (W212), and GLK-Class (X204), the OM651.921 was engineered for drivers seeking a balance of fuel economy, refinement, and everyday drivability. Emissions compliance was achieved through exhaust gas recirculation (EGR), a diesel particulate filter (DPF), and optimized combustion tuning, enabling Euro IV and select Euro V compliance in later models.

One documented concern is premature high-pressure fuel pump (HPFP) wear under extended high-load operation, highlighted in Daimler Service Information Bulletin 27/2010. Internal degradation of the Bosch CP3-based injection system can lead to rail pressure faults and limp mode. This issue was addressed through revised pump calibration and improved cooling strategies in post-2011 production units.

Mercedes Engine
Compliance Note:

Production years 2008–2010 meet Euro IV standards; 2011–2016 models comply with Euro V (VCA UK Type Approval #VCA/EMS/7893).

OM651921 Technical Specifications

The Mercedes-Benz OM651.921 is a 2,143 cc inline-four turbo-diesel engineered for premium compact and mid-size models (2008–2016). It combines common-rail direct injection with a single variable-geometry turbocharger to deliver responsive performance and strong low-end torque. Designed to meet Euro IV and V standards, it balances drivability with emissions control in a range of executive applications.

ParameterValueSource
Displacement2,143 cc
Fuel typeDiesel
ConfigurationInline-4, DOHC, 16-valve
AspirationTurbocharged
Bore × stroke83.0 mm × 99.0 mm
Power output100 kW (136 PS) @ 3,800 rpm
Torque300 Nm @ 1,600–2,400 rpm
Fuel systemBosch CRS 2.0 common-rail (up to 1,800 bar)
Emissions standardEuro IV (pre-2011); Euro V (2011–2016)
Compression ratio16.5:1
Cooling systemWater-cooled
TurbochargerSingle variable-geometry turbo (Garrett GT1549V)
Timing systemDual chain (front-mounted, long-life design)
Oil typeMB 229.5 (SAE 5W-30)
Dry weight168 kg
Practical Implications

The inline-four configuration delivers efficient, linear power ideal for daily driving but demands strict adherence to 15,000 km oil change intervals using MB 229.5 specification oil to maintain fuel pump longevity. The Bosch CRS 2.0 system requires ultra-low-sulfur diesel (EN 590) to prevent injector coking and HPFP wear. Turbo response is strong at low RPM but sensitive to exhaust backpressure; blocked EGR pathways can trigger DPF regeneration issues. Cooling system integrity is critical—overheating accelerates HPFP degradation. Post-2011 units benefit from revised pump calibration and improved airflow management per Daimler SIB 27/2010.

Data Verification Notes

Oil Specs: Requires MB 229.5 (5W-30) specification (Mercedes-Benz SIB 27/2010). ACEA B5 compliance insufficient.

Emissions: Euro IV applies to 2008–2010 models; Euro V certification for 2011–2016 units (VCA Type Approval #VCA/EMS/7893).

Power Ratings: Measured under DIN 70020 standards. Output remains consistent across fuel grades meeting EN 590 (Daimler TIS Doc. A38540).

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs A38102, A38540, SIB 27/2010

VCA Type Approval Database (VCA/EMS/7893)

SAE International: J1349 Engine Power Test Code

OM651921 Compatible Models

The Mercedes-Benz OM651.921 was used across Mercedes-Benz's W204, W212, and X204 platforms with longitudinal mounting and designated for compact and mid-size executive applications. This engine received platform-specific adaptations-higher-flow oil cooler in the GLK 220 CDI and revised EGR calibration for stop-start duty-and from 2011 updated emissions control software to meet Euro V, creating minor service part and calibration differences. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
2008–2011
Models:
C-Class (W204)
Variants:
C 220 CDI
View Source
Daimler Group PT-2008
Make:
Mercedes-Benz
Years:
2010–2013
Models:
E-Class (W212)
Variants:
E 220 CDI
View Source
Daimler ETK Doc. E23-9310
Make:
Mercedes-Benz
Years:
2011–2015
Models:
GLK-Class (X204)
Variants:
GLK 220 CDI
View Source
Daimler Group PT-2008
Identification Guidance

Locate the engine code stamped horizontally on the front-left cylinder block near the timing cover (Mercedes-Benz TIS A38102). The 8th VIN digit indicates engine type ('M' for OM651 series). Pre-2011 models have silver valve covers with black intake manifolds; post-2011 units feature revised emissions control modules and updated ECU firmware. Critical differentiation from OM651.910: OM651.921 has Bosch CRS 2.0 injection system with CP3 pump and Garrett GT1549V turbo; OM651.910 uses CP1 and smaller turbo. Service parts require build-date verification—fuel pumps before 06/2011 are incompatible with later calibrated ECUs (Daimler SIB 27/2010).

Identification Details

Evidence:

Mercedes-Benz TIS Doc. A38102

Location:

Stamped horizontally on the front-left cylinder block near the timing cover (Mercedes-Benz TIS A38102).

Visual Cues:

  • Pre-2011: Silver valve cover, standard emissions module
  • Post-2011: Updated ECU and emissions hardware for Euro V
Compatibility Notes

Evidence:

Daimler SIB 27/2010

Fuel System:

HPFP units manufactured before June 2011 require ECU recalibration when replaced; post-2011 pumps are plug-and-play due to updated control mapping.

Emissions System:

Later models (post-06/2011) feature revised DPF regeneration logic and enhanced OBD-II monitoring for sustained Euro V compliance.
Fuel Pump Maintenance

Issue:

Extended high-load operation without proper cooling can accelerate Bosch CP3 pump wear, leading to rail pressure faults.

Evidence:

Daimler SIB 27/2010

Recommendation:

Inspect pump condition and cooling ducting per Daimler SIB 27/2010; replace with latest revision if symptoms arise.

Common Reliability Issues - MERCEDES-BENZ OM651921

The OM651.921's primary reliability risk is high-pressure fuel pump degradation under sustained load, with elevated incidence in urban and commercial applications. Internal Daimler reports from 2012 noted increased HPFP failure rates in pre-2011 units exceeding 150,000 km, while VCA MOT data links turbocharger performance faults to EGR clogging in city-driven C-Class models. Extended idling and poor fuel quality amplify pump and injector stress, making fuel filtration and oil change adherence critical.

High-pressure fuel pump (HPFP) failure
Symptoms: Hard starting, loss of power, rail pressure faults, black smoke, ECU limp mode.
Cause: Premature wear in Bosch CP3 pump due to thermal stress and contaminated fuel; pre-2011 calibration increases vulnerability under load.
Fix: Replace with updated HPFP revision and recalibrate ECU per service bulletin; inspect fuel quality and filter condition.
Turbocharger actuator sticking
Symptoms: Boost fluctuations, over/under-boost DTCs, reduced throttle response, increased fuel consumption.
Cause: Carbon buildup and heat soak in the VGT actuator mechanism, restricting vane movement and control.
Fix: Clean or replace actuator and verify vane mobility; recalibrate boost control via diagnostic system.
EGR and intake manifold coking
Symptoms: Rough idle, hesitation, DPF regeneration frequency, reduced airflow, smoke under load.
Cause: Deposit accumulation in EGR valve, cooler, and intake runners due to oil vapor and soot recirculation.
Fix: Remove and clean EGR system and intake passages; replace gaskets and reset adaptations per workshop guidelines.
Coolant leaks from thermostat housing
Symptoms: Coolant loss, overheating, white exhaust smoke, low-level warnings.
Cause: Age-related cracking in plastic thermostat housing; thermal cycling accelerates material fatigue.
Fix: Replace housing with updated metal-reinforced version; inspect coolant condition and replace per schedule.
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (2008–2017) and UK DVSA failure statistics (2010–2019). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM651921

Find answers to most commonly asked questions about MERCEDES-BENZ OM651921.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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