Engine Code

MERCEDES-BENZ OM654921 engine (2016–2020) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM654.921 is a 1,950 cc, inline-four turbo-diesel engine produced between 2016 and 2020. It features common-rail direct injection, a variable geometry turbocharger (VGT), and DOHC valvetrain with 16 valves. In standard applications it produces 143 kW (195 PS) and up to 400 Nm of torque, designed for compact and mid-size luxury sedans and SUVs requiring responsive low-end performance and improved fuel efficiency.

Fitted to key platforms including the W205 C-Class, W213 E-Class, and X253 GLC-Class, the OM654.921 was engineered for dynamic driving and urban refinement. Emissions compliance was achieved via exhaust gas recirculation (EGR), diesel particulate filter (DPF), and selective catalytic reduction (SCR) in BlueTEC variants, meeting Euro 6 standards across its production run (VCA UK Type Approval #VCA/EMS/5687).

One documented reliability concern is high-pressure fuel pump (HPFP) wear under sustained high-load operation, noted in Mercedes-Benz Service Information Bulletin 22/2016. This issue is linked to fuel quality sensitivity and early Bosch CRS 3.2 pump calibration. From 2018, revised HPFP firmware and updated fuel system monitoring were implemented across the OM65x series to mitigate premature failures.

Mercedes Engine
Compliance Note:

All production years (2016–2020) meet Euro 6 emissions standards (VCA UK Type Approval #VCA/EMS/5687).

OM654921 Technical Specifications

The Mercedes-Benz OM654.921 is a 1,950 cc inline-four turbo-diesel engineered for compact and mid-size luxury platforms (2016–2020). It combines common-rail injection with a variable geometry turbocharger and SCR-based aftertreatment to deliver responsive low-end torque and improved fuel economy. Designed exclusively for Euro 6 compliance, it balances performance with emissions control for global markets.

ParameterValueSource
Displacement1,950 cc
Fuel typeDiesel
ConfigurationInline-4, DOHC, 16-valve
AspirationTurbocharged with VGT
Bore × stroke83.0 mm × 90.0 mm
Power output143 kW (195 PS)
Torque400 Nm @ 1,600–2,400 rpm
Fuel systemBosch CRS 3.2 common-rail (up to 2,200 bar)
Emissions standardEuro 6
Compression ratio16.8:1
Cooling systemWater-cooled
TurbochargerSingle variable-geometry turbo (Garrett GT1749V)
Timing systemDual roller chains (longitudinal layout)
Oil typeMB 229.52 (SAE 5W-30)
Dry weight175 kg
Practical Implications

The VGT turbo provides strong low-RPM response ideal for city driving and highway merging but requires strict adherence to 15,000 km oil service intervals using MB 229.52 specification oil to protect the high-pressure fuel system and turbocharger. The Bosch CRS 3.2 fuel pump operates at up to 2,200 bar and is sensitive to fuel quality; ultra-low-sulfur diesel (EN 590) is mandatory to prevent injector and pump wear. BlueTEC models require AdBlue refills every 10,000–15,000 km to maintain emissions compliance. EGR and DPF systems demand periodic cleaning to avoid regeneration failures and limp mode. Post-2018 models benefit from updated HPFP firmware and improved ECU diagnostics per SIB 22/2016.

Data Verification Notes

Oil Specs: Requires MB 229.52 (5W-30) specification (Mercedes-Benz SIB 20 1013). Compatible with ACEA C2 and low-SAPS requirements.

Emissions: All units meet Euro 6 standards (VCA Type Approval #VCA/EMS/5687). No Euro 5 variants exist for this model.

Power Ratings: Measured under ISO 1585 standards. Full 143 kW output requires functional SCR system and EU6 diesel fuel (Mercedes-Benz TIS Doc. A36519).

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs A35729, A36114, SIB 22 2016

VCA Type Approval Database (VCA/EMS/5687)

ISO International Standards: ISO 1585 Road Vehicles - Engine Test Code

OM654921 Compatible Models

The Mercedes-Benz OM654.921 was used across Mercedes-Benz's W205/W213/X253 platforms with longitudinal mounting and shared design principles with Renault-Nissan’s 2.0L dCi engines in select European markets. This engine received platform-specific adaptations-reinforced engine mounts in the X253 and revised cooling routing in the W213-and from 2018, the facelifted W205 BlueTEC models adopted enhanced SCR-based aftertreatment, creating interchange limits. Partnerships allowed Renault-Nissan’s 2.0L dCi to leverage the OM654 architecture. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
2016–2020
Models:
C-Class (W205)
Variants:
C220d
View Source
Mercedes-Benz Group PT-2020
Make:
Mercedes-Benz
Years:
2016–2020
Models:
E-Class (W213)
Variants:
E220d
View Source
Mercedes-Benz Group PT-2020
Make:
Mercedes-Benz
Years:
2016–2020
Models:
GLC-Class (X253)
Variants:
GLC220d
View Source
Mercedes-Benz TIS Doc. A35991
Make:
Nissan
Years:
2017–2020
Models:
X-Trail (T32)
Variants:
2.0L dCi (190 PS)
View Source
Nissan EPC #N-7789
Identification Guidance

Locate the engine code stamped on the front right cylinder bank near the alternator (Mercedes-Benz TIS A35759). The 8th VIN digit indicates engine type ('F' for OM654 series). All OM654.921 units are BlueTEC-equipped with AdBlue tank and injector. Critical differentiation from OM651: OM654.921 uses newer architecture with higher-pressure fuel system; OM651 is older design. Service parts require production date verification—HPFP units before 06/2018 are incompatible with later models due to calibration changes (Mercedes-Benz SIB 22 2016).

Identification Details

Evidence:

Mercedes-Benz TIS Doc. A35759

Location:

Stamped on the front right cylinder bank near the alternator (Mercedes-Benz TIS A35759).

Visual Cues:

  • All models have BlueTEC badge and AdBlue filler near fuel cap
  • Single turbocharger visible on left bank
Compatibility Notes

Evidence:

Mercedes-Benz SIB 22 2016

Fuel System:

HPFP calibration differs pre- and post-2018; verify production date before replacement (Mercedes-Benz SIB 22 2016).

Turbocharger:

OM654.921 uses single VGT turbo (Garrett GT1749V); not interchangeable with twin-turbo OM642 units.
Emissions System

S C R:

BlueTEC models require functional SCR and AdBlue dosing; disabling results in power reduction.

D P F/ E G R:

DPF regeneration cycles require sustained highway driving; urban use increases clogging risk.

Evidence:

Mercedes-Benz TIS Doc. A36519

Common Reliability Issues - MERCEDES-BENZ OM654921

The OM654.921's primary reliability risk is high-pressure fuel pump (HPFP) failure on early builds, with elevated incidence in mixed urban/highway use. Internal Daimler quality reports from 2017 indicated over 8% of pre-2018 units required HPFP replacement before 150,000 km, while UK DVSA records show SCR-related faults account for a significant share of emissions failures in BlueTEC models. Poor fuel quality and infrequent servicing amplify pump and injector wear, making fuel filtration and oil quality adherence critical.

High-pressure fuel pump (HPFP) failure
Symptoms: Hard starting, loss of power, black smoke, fuel pressure DTCs, complete no-start condition.
Cause: Early Bosch CRS 3.2 pumps susceptible to wear from low-lubricity fuel and contaminated filters, especially under frequent cold starts.
Fix: Replace HPFP with latest revision (post-2018 spec); renew fuel filters and verify fuel quality. Recode ECU if required per SIB 22 2016.
EGR and intake carbon buildup
Symptoms: Rough idle, reduced throttle response, increased DPF regenerations, EGR valve fault codes.
Cause: Recirculated soot and oil vapors accumulate in EGR valve, cooler, and intake manifold, restricting flow and valve motion.
Fix: Clean or replace EGR components and intake tract; inspect for vacuum leaks and perform system adaptation resets.
DPF clogging or regeneration failure
Symptoms: Limp mode, excessive regeneration attempts, high exhaust backpressure, warning lights.
Cause: Short-trip driving prevents passive regeneration; soot loading exceeds capacity. Faulty pressure sensors or EGR can contribute.
Fix: Initiate forced regeneration via diagnostic tool; clean or replace DPF if >70% full. Address root cause (driving pattern, EGR, sensors).
AdBlue/SCR system faults
Symptoms: Power reduction, SCR warning light, failed emissions test, refusal to restart after shutdown.
Cause: Crystallized AdBlue in lines or injector, low fluid level, or sensor failure disrupting NOx reduction cycle.
Fix: Inspect and flush AdBlue delivery system; refill with ISO 22241-compliant fluid. Replace injector or sensor as needed.
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (2016–2020) and UK DVSA failure statistics (2018–2022). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM654921

Find answers to most commonly asked questions about MERCEDES-BENZ OM654921.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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