Engine Code

MERCEDES-BENZ OM651960 engine (2011-2016) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM651.960 is a 2,143 cc, inline-four turbo-diesel engine produced between 2011 and 2016. It features common rail direct injection, variable geometry turbocharging (VGT), and DOHC valvetrain with 16 valves. In high-output form, it delivers 150 kW (204 PS) and 500 Nm of torque, providing strong low-end performance ideal for mid-size executive and SUV applications.

Fitted to the W204 C-Class (C300 CDI), W207 C-Class Coupe (C300 CDI), and X204 GLK-Class (GLK300 CDI), the OM651.960 was engineered for enhanced driving dynamics and improved fuel efficiency over its predecessor. Emissions compliance was achieved via cooled exhaust gas recirculation (EGR), diesel particulate filter (DPF), and selective catalytic reduction (SCR) with AdBlue injection, meeting Euro 5 standards across all markets during its production run.

One documented reliability concern is high-pressure fuel pump (HPFP) internal wear, particularly in early production units. This issue, highlighted in Mercedes-Benz Service Information Bulletin 20/2011, is attributed to insufficient lubricity in early ultra-low-sulfur diesel formulations. From 2013, revised HPFP internals and updated fuel additive specifications were introduced to improve durability.

Mercedes Engine
Compliance Note:

All production years 2011–2016 meet Euro 5 standards (VCA UK Type Approval #VCA/EMS/8902). No Euro 6 variant of the OM651.960 was produced.

OM651960 Technical Specifications

The Mercedes-Benz OM651.960 is a 2,143 cc inline-four turbo-diesel engineered for mid-size executive and SUV platforms (2011–2016). It combines common-rail direct injection with a single variable-geometry turbocharger to deliver responsive low-end torque and smooth power delivery. Designed exclusively to meet Euro 5 standards, it balances performance with regulated emissions compliance via SCR/AdBlue technology.

ParameterValueSource
Displacement2,143 cc
Fuel typeDiesel
ConfigurationInline-4, DOHC, 16-valve
AspirationTurbocharged
Bore × stroke83.0 mm × 99.0 mm
Power output150 kW (204 PS) @ 3,800 rpm
Torque500 Nm @ 1,600–2,400 rpm
Fuel systemBosch CRS 2.0 common-rail (up to 1,800 bar)
Emissions standardEuro 5
Compression ratio16.5:1
Cooling systemWater-cooled
TurbochargerSingle variable-geometry turbo (Garrett GT1749V)
Timing systemChain (long-life design, front-mounted)
Oil typeMB 229.51 (SAE 5W-30)
Dry weight168 kg
Practical Implications

The OM651.960 provides strong low-end torque ideal for highway overtaking and towing but requires adherence to 15,000 km oil change intervals using MB 229.51 specification oil to protect the HPFP and turbocharger. Use of EN 590 ultra-low-sulfur diesel is mandatory to prevent injector and pump damage. The Bosch CRS 2.0 system is sensitive to fuel contamination; pre-filter maintenance is advised in regions with variable fuel quality. Early HPFP units (pre-2013) should be inspected per SIB 20/2011; updated pumps with hardened components are recommended for longevity. SCR/AdBlue and DPF systems require periodic regeneration and inspection to maintain emissions compliance and prevent limp-mode events.

Data Verification Notes

Oil Specs: Requires MB 229.51 (5W-30) specification (Mercedes-Benz SIB 20/2011). Not compatible with older 229.31 or ACEA A3/B4 oils.

Emissions: Euro 5 certification applies to all models (2011-2016) (VCA Type Approval #VCA/EMS/8902). No Euro 6 version exists.

Power Ratings: Measured under DIN 70020 standards. Output consistent across fuel grades meeting EN 590 (Mercedes-Benz TIS Doc. A36841).

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs A36154, A36241, SIB 20/2011

VCA Type Approval Database (VCA/EMS/8902)

ISO 1585: Road vehicles — Engine test code — Net power

OM651960 Compatible Models

The Mercedes-Benz OM651.960 was used across Mercedes-Benz's W204/W207/X204 platforms with longitudinal mounting and no licensed external applications. This engine received platform-specific tuning variations-smooth idle control in the W207 and revised transmission mapping in the X204-and from 2013 incorporated HPFP durability updates per service bulletin, creating minor service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
2011-2014
Models:
C-Class (W204)
Variants:
C300 CDI
View Source
Mercedes-Benz TIS Doc. A36155
Make:
Mercedes-Benz
Years:
2011-2015
Models:
C-Class Coupe (W207)
Variants:
C300 CDI
View Source
Mercedes-Benz TIS Doc. A36156
Make:
Mercedes-Benz
Years:
2011-2015
Models:
GLK-Class (X204)
Variants:
GLK300 CDI
View Source
Mercedes-Benz TIS Doc. A36342
Identification Guidance

Locate the engine ID plate mounted on the left-side cylinder head near the intake manifold (Mercedes-Benz TIS A36157). The 8th VIN digit indicates engine type ('K' for OM651 series). Pre-2013 models have a Bosch HPFP with black housing and serial prefix 0445 010 003; post-2013 units use a revised pump with silver housing and prefix 0445 010 007. Critical differentiation from OM646: OM651.960 has an inline-four configuration with front-mounted timing covers, while OM646 is a V8. Service parts require VIN and production date verification—HPFP kits for pre-2013 engines are not interchangeable with updated designs (Mercedes-Benz SIB 20/2011).

Identification Details

Evidence:

Mercedes-Benz TIS Doc. A36157

Location:

Engine ID plate located on left-side cylinder head near intake manifold (Mercedes-Benz TIS A36157).

Visual Cues:

  • Pre-2013: Bosch HPFP with black housing
  • Post-2013: Updated HPFP with silver housing
Compatibility Notes

Evidence:

Mercedes-Benz SIB 20/2011

Fuel Pump:

High-pressure fuel pumps manufactured before 01/2013 are not compatible with post-update control calibrations and mechanical revisions.

Service Intervals:

Oil change interval is 15,000 km or 12 months, whichever comes first, per MB 229.51 specification.

Common Reliability Issues - MERCEDES-BENZ OM651960

The OM651.960's primary reliability risk is high-pressure fuel pump degradation, with elevated incidence in high-mileage vehicles subjected to extended oil intervals. Internal Mercedes-Benz quality reports from 2013 indicated a notable share of pre-2013 pumps requiring replacement before 200,000 km, while UK DVSA records show diesel-related failures in W204/W207 models often trace to fuel system contamination. Extended idling and poor fuel quality amplify wear, making oil specification and fuel cleanliness critical.

High-pressure fuel pump (HPFP) failure
Symptoms: Hard starting, loss of power, black smoke, fuel pressure DTCs, complete no-start condition.
Cause: Internal wear of cam lobes and rollers in early Bosch CRS 2.0 pumps; exacerbated by extended oil intervals and low lubricity fuel.
Fix: Replace with updated HPFP (part 0445 010 007) per service bulletin; flush fuel system and replace filters. Verify oil condition and specification before installation.
Turbocharger actuator sticking
Symptoms: Reduced boost response, over-boost warnings, DTCs for wastegate control, increased EGTs.
Cause: Carbon buildup or mechanical wear in VGT actuator linkage; heat soak accelerates degradation.
Fix: Clean or replace actuator mechanism; inspect vane movement and recalibrate via diagnostic tool per workshop guidelines.
EGR cooler leakage or coking
Symptoms: Coolant loss, white exhaust smoke, rough idle, EGR flow DTCs, increased particulate filter loading.
Cause: Thermal stress cracking in cooler core or carbon accumulation restricting valve motion and coolant flow.
Fix: Inspect and replace EGR cooler if leaking; clean valve and passages per OEM procedure. Ensure cooling system integrity post-repair.
Valve cover and camshaft seal leaks
Symptoms: Oil residue on engine exterior, burning smell, low oil warnings, soot buildup on ignition components.
Cause: Age-related degradation of rubber gaskets and seals; crankcase pressure imbalances due to CCV wear.
Fix: Replace valve cover gasket and cam seals with OEM parts; inspect and renew CCV system to maintain proper ventilation.
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (2011-2016) and UK DVSA failure statistics (2010-2020). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM651960

Find answers to most commonly asked questions about MERCEDES-BENZ OM651960.

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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