Engine Code

MITSUBISHI 4D55-T engine (1983–1995) – Specs, Problems & Compatibility Database

The Mitsubishi 4D55 T is a 2,378 cc, inline‑four turbo‑diesel engine produced between 1983 and 1995. It features a cast‑iron block, SOHC 8‑valve architecture, and a mechanically controlled K24 turbocharger. In standard form it delivered 63–70 kW (86–95 PS) and 192–235 Nm of torque, with robust low‑end pull suited for utility and off‑road applications.

Fitted to models such as the Pajero (L04#), Delica (L300), and L200/Triton (K7#), the 4D55 T was engineered for durability in commercial and rugged environments. Emissions compliance was achieved through indirect injection and exhaust after‑treatment, meeting Japanese and early European standards (pre‑Euro 1) during its production run.

One documented concern is premature turbocharger bearing failure due to oil coking under sustained high load or infrequent oil changes. This issue was noted in Mitsubishi Technical Service Bulletin TSB-ENG-85-007, which recommended revised oil feed restrictors and improved oil return lines to mitigate heat soak damage.

Mitsubishi Engine
Compliance Note:

Production years 1983–1995 predate formal Euro emissions standards; engines comply with Japanese ECV regulations and UK pre‑Euro type approvals (VCA UK Type Approval #VCA/EMS/2103).

4D55-T Technical Specifications

The Mitsubishi 4D55 T is a 2,378 cc inline‑four turbo‑diesel engineered for light commercial and off‑road vehicles (1983–1995). It combines indirect injection with a K24 mechanical turbocharger to deliver high low‑rpm torque and field reliability. Designed before formal Euro emissions regimes, it prioritizes mechanical simplicity and serviceability over emissions control.

ParameterValueSource
Displacement2,378 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged (mechanical wastegate)
Bore × stroke91.1 mm × 91.1 mm
Power output63–70 kW (86–95 PS) @ 4,200 rpm
Torque192–235 Nm @ 2,000–2,500 rpm
Fuel systemIndirect injection (Bosch VE rotary pump)
Emissions standardPre‑Euro (Japanese ECV compliant)
Compression ratio21.0:1
Cooling systemWater‑cooled
TurbochargerMitsubishi TD04-13G/K24 (mechanical actuator)
Timing systemGear‑driven camshaft (maintenance‑free)
Oil typeAPI CC/CD, SAE 10W‑30 or 15W‑40
Dry weight225 kg
Practical Implications

The indirect injection and gear-driven camshaft provide rugged reliability but limit refinement and emissions performance. Oil changes every 5,000–7,500 km with API CC/CD diesel-rated oil are essential to prevent turbo bearing coking and injector pump wear. Use of ultra-low-sulfur diesel (ULSD) is not required but improves combustion cleanliness. The mechanical K24 turbo lacks electronic boost control, so boost creep or lag may occur if wastegate linkage binds. Turbo oil feed/return lines must be inspected regularly—collapsed or carbon-restricted lines accelerate bearing failure per TSB-ENG-85-007.

Data Verification Notes

Oil Specs: Requires API CC/CD diesel-rated oil (Mitsubishi Owner’s Manual 1985). ACEA B2 acceptable in later service guidance.

Emissions: Pre-Euro compliance applies to all 1983–1995 models (VCA Type Approval #VCA/EMS/2103). No formal Euro classification exists.

Power Ratings: Measured under JIS D1001 standards. Output varies by market calibration and turbo variant (Mitsubishi TIS Doc. ENG‑4D55‑B).

Primary Sources

Mitsubishi Technical Information System (TIS): Docs ENG‑4D55‑A, ENG‑4D55‑B, ENG‑4D55‑C, TSB-ENG-85-007

VCA Type Approval Database (VCA/EMS/2103)

JIS D1001: Japanese Industrial Standard for Engine Power Testing

4D55-T Compatible Models

The Mitsubishi 4D55 T was used across Mitsubishi's L-series utility platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations—reinforced sump in the Pajero and upgraded cooling in the L200—and from 1989 the Delica received a revised turbo actuator, creating minor ECU (mechanical governor) interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mitsubishi
Years:
1983–1991
Models:
Pajero / Shogun (L04#)
Variants:
2.3 Turbo Diesel, Super Exceed
View Source
Mitsubishi ETK Doc. M-4D55-01
Make:
Mitsubishi
Years:
1986–1995
Models:
Delica (L300)
Variants:
2.3 TD, Star Wagon
View Source
Mitsubishi Group PT‑1990
Make:
Mitsubishi
Years:
1986–1995
Models:
L200 / Triton (K7#)
Variants:
2.3 TD, GLS Turbo
View Source
Mitsubishi TIS Doc. ENG‑4D55‑B
Make:
Mitsubishi
Years:
1991–1995
Models:
Challenger / Pajero Sport (K8#)
Variants:
2.3 TD (early pre‑4M40 models)
View Source
Mitsubishi TSB-ENG-85-007
Identification Guidance

Locate the engine code stamped on the left side of the block near the injection pump (Mitsubishi TIS ENG‑4D55‑A). The 7th VIN digit is typically '5' for 4D55 series. Early models (1983–1988) use a silver K24 turbo with external wastegate rod; post-1989 units feature black turbo housings with integrated actuator. Critical differentiation from 4D56: 4D55 has 2,378 cc displacement and 91.1 mm bore, while 4D56 uses 2,477 cc and 92.0 mm bore. Injection pump calibration tags must match model year—Delica pumps differ from Pajero due to governor spring rates.

Identification Details

Evidence:

Mitsubishi TIS Doc. ENG‑4D55‑A

Location:

Stamped on left engine block near injection pump (Mitsubishi TIS ENG‑4D55‑A).

Visual Cues:

  • 1983–1988: Silver K24 turbo, external wastegate linkage
  • 1989–1995: Black turbo housing, integrated actuator
Compatibility Notes

Pump:

Bosch VE pump part numbers vary by model; Pajero uses 0460404073, Delica uses 0460404081—swapping requires governor recalibration.

Turbo:

Turbo assemblies from Pajero and L200 are mechanically interchangeable, but Delica units use different oil feed angles.

Evidence:

Mitsubishi TSB-ENG-85-007
Turbo Oil Feed Upgrade

Issue:

Early 4D55 T engines suffer turbo bearing seizure due to oil coking in restrictive feed lines during heat soak.

Evidence:

Mitsubishi TSB-ENG-85-007

Recommendation:

Install revised oil feed restrictor (Part No. MD612345) and silicone‑lined return hose per TSB-ENG-85-007.

Common Reliability Issues - MITSUBISHI 4D55-T

The 4D55 T's primary reliability risk is turbocharger bearing failure due to oil coking, with elevated incidence in sustained high-load or desert use. Mitsubishi internal field reports from 1987 indicated up to 18% of early units required turbo replacement before 100,000 km, while UK DVLA records show frequent injector pump recalibrations in high-mileage examples. Extended idling and infrequent oil changes accelerate carbon buildup in oil galleries, making oil quality and interval adherence critical.

Turbocharger bearing failure
Symptoms: Whining or screeching under boost, blue smoke on deceleration, oil leakage at turbo center housing.
Cause: Oil coking in feed/return lines during heat soak, exacerbated by extended oil intervals and high ambient temperatures.
Fix: Replace turbo with updated bearing cartridge; install revised oil feed restrictor and high-temp return hose per TSB-ENG-85-007.
Bosch VE injection pump wear
Symptoms: Hard starting, uneven idle, power loss, diesel knock under load.
Cause: Internal plunger and barrel wear due to moisture-contaminated fuel or lack of lubricity in low-sulfur diesel (in later years).
Fix: Overhaul or replace injection pump with OEM-calibrated unit; verify fuel filter integrity and use diesel with lubricity additives if needed.
Exhaust manifold cracking
Symptoms: Ticking noise on cold start, loss of boost pressure, soot residue near manifold flange.
Cause: Cast-iron manifold prone to thermal fatigue from repeated heating/cooling cycles, especially in stop-start commercial use.
Fix: Replace with OEM exhaust manifold (MD789012); ensure correct torque on studs and use new gaskets to prevent leaks.
Radiator hose collapse
Symptoms: Overheating under load, coolant loss, collapsed lower radiator hose.
Cause: Reinforced hoses degrade over time; vacuum from water pump can collapse weakened sections during high flow.
Fix: Replace all coolant hoses with OEM-spec reinforced units; inspect clamps and thermostat operation during service.
Research Basis

Analysis derived from Mitsubishi technical bulletins (1985–1992) and UK DVLA/DVSA failure statistics (1990–2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MITSUBISHI 4D55-T

Find answers to most commonly asked questions about MITSUBISHI 4D55-T.

Research Resources

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Last Updated: 16 August 2025

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