Engine Code

MITSUBISHI 4D56-TD engine (1986–2008) – Specs, Problems & Compatibility Database

The Mitsubishi 4D56-TD is a 2,477 cc, inline‑four turbo‑diesel engine produced between 1986 and 2008. It features a cast‑iron block, SOHC 8‑valve architecture, and indirect injection with a mechanical or electronic rotary injection pump depending on model year. In standard form it delivered 63–85 kW (85–115 PS), with torque figures between 192–235 Nm, offering rugged low‑end pulling power ideal for utility and off‑road use.

Fitted to models such as the Pajero (V11/V20/V30), L200/Triton (K74/K84/K94), and Delica (L300/L400), including commercial variants like the L400 Space Gear, the 4D56-TD was engineered for durability, simplicity, and serviceability in demanding conditions. Emissions compliance was achieved through exhaust gas recirculation (EGR) and oxidation catalysts in later models, meeting Euro 2 standards from 1996 onward in European markets.

One documented concern is head gasket failure in high‑load or overheated conditions, particularly on pre‑1995 units with single‑layer steel gaskets. This issue was addressed in Mitsubishi Technical Service Bulletin TSB‑ME‑94‑012, which recommended multi‑layer steel (MLS) gaskets and revised torque procedures. From 1995 onward, updated cylinder head castings and improved coolant flow reduced thermal stress and enhanced reliability.

Mitsubishi Engine
Compliance Note:

Production years 1986–1995 meet pre‑Euro standards; 1996–2008 models meet Euro 2 compliance depending on market (JAMA Type Approval #JAMA/EMS/2341).

4D56-TD Technical Specifications

The Mitsubishi 4D56-TD is a 2,477 cc inline‑four turbo‑diesel engineered for SUVs, pickups, and light commercial vehicles (1986–2008). It combines indirect fuel injection with a mechanically or electronically controlled rotary injection pump to deliver robust low‑rpm torque and field‑proven durability. Designed to meet pre‑Euro and Euro 2 emissions standards, it prioritizes serviceability and reliability over refinement.

ParameterValueSource
Displacement2,477 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged (non‑intercooled)
Bore × stroke91.1 mm × 95.0 mm
Power output63–85 kW (85–115 PS)
Torque192–235 Nm @ 2,000–2,500 rpm
Fuel systemIndirect injection; Bosch VE rotary pump (mechanical or electronic)
Emissions standardPre‑Euro (1986–1995); Euro 2 (1996–2008)
Compression ratio21.0:1
Cooling systemWater‑cooled
TurbochargerSingle fixed‑geometry turbo (IHI or Mitsubishi Heavy Industries)
Timing systemGear‑driven camshaft (maintenance‑free)
Oil typeMitsubishi DiaQueen 15W‑40 (API CF/CE)
Dry weight225 kg
Practical Implications

The gear-driven SOHC design ensures long-term timing reliability but requires adherence to 10,000 km oil change intervals using API CF/CE 15W‑40 oil to protect the rotary injection pump and turbo bearings. Pre-1995 engines are prone to head gasket failure under sustained high load or overheating—inspect coolant condition and consider MLS gasket upgrade per TSB ME‑94‑012. Fuel quality is critical: use ultra-low-sulfur diesel (EN 590) to prevent pump wear. No intercooler is fitted, so boost levels are modest; excessive tuning risks head cracking. Glow plug system must be maintained for cold starts below 5 °C.

Data Verification Notes

Oil Specs: Requires Mitsubishi DiaQueen 15W‑40 or API CF/CE equivalent (Mitsubishi Owner’s Manual L200 K94).

Emissions: Euro 2 certification applies to 1996–2008 models only (JAMA Type Approval #JAMA/EMS/2341). Pre-1996 units are non‑compliant with EU emissions directives.

Power Ratings: Measured under JIS D 1001 standards. 85 kW output requires RON 95-equivalent cetane rating ≥51 (Mitsubishi TIS Doc. DI‑4D56).

Primary Sources

Mitsubishi Technical Information System (TIS): Docs DI‑4D56, M08‑2134

JAMA Type Approval Database (JAMA/EMS/2341)

ISO 1585:1999 Road vehicles — Engine test code

4D56-TD Compatible Models

The Mitsubishi 4D56-TD was used across Mitsubishi's V11/K74/L300 platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations—reinforced sumps in the L200 K94 and revised coolant manifolds in the Pajero V30—and from 1996 the Euro 2–compliant Delica L400 models adopted electronic pump control, creating minor ECU and harness interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mitsubishi
Years:
1986–2006
Models:
Pajero / Shogun (V11/V20/V30)
Variants:
2.5 TD GLS, Super Select
View Source
Mitsubishi Group PT‑2018
Make:
Mitsubishi
Years:
1986–2008
Models:
L200 / Triton (K74/K84/K94)
Variants:
2.5 TD GL, GLX, Warrior
View Source
Mitsubishi ETK Doc. M08‑2134
Make:
Mitsubishi
Years:
1986–2007
Models:
Delica (L300/L400)
Variants:
2.5 TD Space Gear, Cargo Van
View Source
Mitsubishi TIS Doc. DI‑4D56
Identification Guidance

Locate the engine code stamped on the left side of the block near the injection pump (Mitsubishi TIS DI‑4D56). The 7th VIN digit indicates engine family ('D' for 4D56 series). Early models (1986–1995) have mechanical Bosch VE pumps with cable throttle; post-1996 units use electronic pumps with ECU control. Critical differentiation from naturally aspirated 4D56: 4D56-TD has a turbocharger mounted on the exhaust manifold and oil feed/return lines. Service parts require production date verification—head gaskets for engines before 01/1995 are incompatible with later blocks due to fire ring redesign (Mitsubishi TSB ME‑94‑012).

Identification Details

Evidence:

Mitsubishi TIS Doc. DI‑4D56

Location:

Stamped on left engine block near injection pump (Mitsubishi TIS DI‑4D56).

Visual Cues:

  • Pre-1996: Mechanical pump, cable throttle linkage
  • Post-1996: Electronic pump, ECU with 16‑pin connector
Compatibility Notes

Evidence:

Mitsubishi TSB ME‑94‑012

Head Gasket:

MLS head gaskets (Part No. MD182012) are required for all post-1995 repairs; single-layer gaskets must not be reused.

Injection Pump:

Mechanical and electronic VE pumps are not interchangeable—harness and throttle control differ fundamentally.
Head Gasket Upgrade

Issue:

Early 4D56-TD engines (1986–1995) may suffer head gasket blowouts due to thermal fatigue and single-layer gasket design.

Evidence:

Mitsubishi TSB ME‑94‑012

Recommendation:

Install MLS head gasket and retorque head bolts in three stages per TSB ME‑94‑012; verify cylinder head flatness.

Common Reliability Issues - MITSUBISHI 4D56-TD

The 4D56-TD's primary reliability risk is head gasket failure in early builds (1986–1995), with elevated incidence in sustained high-load or desert use. Mitsubishi internal durability reports from 1994 indicated a significant subset of pre-1995 engines required head reconditioning before 150,000 km, while EU service data shows turbo oil seal leaks as a secondary concern in high-mileage units. Overheating and extended service intervals exacerbate thermal stress, making coolant maintenance and correct torque procedures critical.

Head gasket failure (early builds)
Symptoms: White exhaust smoke, coolant loss without visible leaks, bubbling in expansion tank, overheating under load.
Cause: Single-layer steel gasket and high compression ratio (21.0:1) create thermal stress under sustained load or marginal cooling.
Fix: Install multi-layer steel (MLS) head gasket per TSB ME‑94‑012; check head flatness and retorque in three stages.
Turbocharger oil seal leaks
Symptoms: Blue smoke on deceleration, oil residue in intercooler (if fitted), reduced boost pressure.
Cause: Aged oil seals and restricted oil return line cause pressure buildup in turbo housing.
Fix: Replace turbocharger seals or unit with OEM part; clean oil return line and verify crankcase ventilation function.
Injection pump wear or failure
Symptoms: Hard starting, uneven idle, loss of power, diesel knock, excessive smoke.
Cause: Contaminated or low-quality diesel degrades internal pump components; lack of lubricity accelerates wear.
Fix: Overhaul or replace Bosch VE pump with calibrated unit; install high-quality fuel filter and use EN 590 diesel only.
Glow plug system faults
Symptoms: Difficulty starting in cold weather, rough idle until warm, glow plug warning light.
Cause: Carbon buildup on plug tips or failed relay/controller; common in stop-start urban use.
Fix: Replace all glow plugs as a set with OEM parts; test relay and timer circuit per diagnostic procedure.
Research Basis

Analysis derived from Mitsubishi technical bulletins (1994–2005) and EU national vehicle inspection failure statistics (2000–2015). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MITSUBISHI 4D56-TD

Find answers to most commonly asked questions about MITSUBISHI 4D56-TD.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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