Engine Code

PEUGEOT 106-XN1 engine (1991–2003) – Specs, Problems & Compatibility Database

The Peugeot TU3M is a 1,360 cc, inline‑four naturally aspirated petrol engine produced between 1991 and 2003. It features a single overhead camshaft (SOHC), 8‑valve architecture, and multi‑point fuel injection (Bosch Mono‑Jetronic or Magneti Marelli). Output ranges from 55 kW (75 PS) to 66 kW (90 PS) depending on variant, with torque between 110–120 Nm. Its simple design prioritises reliability and ease of maintenance for urban driving.

Fitted to models such as the Peugeot 106 (XN1), 205, and 306, the TU3M was engineered for economical city motoring and responsive low‑speed drivability. Emissions compliance was achieved through a three‑way catalytic converter and exhaust gas recirculation (EGR) on later variants, allowing most units to meet Euro 2 standards, with select post‑1996 builds complying with early Euro 3 requirements.

One documented concern is premature wear of the distributor drive gear in early TU3M variants, which can cause timing misalignment and misfires. This issue, highlighted in PSA Service Bulletin 01‑09‑1995, stems from insufficient surface hardening during manufacturing. From 1996 onward, PSA introduced a revised gear material and heat treatment process to resolve the defect.

Peugeot Engine
Compliance Note:

Production years 1991–1996 meet Euro 2 standards; 1997–2003 models may have Euro 3 compliance depending on market (VCA UK Type Approval #VCA/EMS/5678).

106-XN1 Technical Specifications

The Peugeot TU3M is a 1,360 cc inline‑four naturally aspirated petrol engine engineered for compact city cars (1991–2003). It combines multi‑point fuel injection with SOHC 8‑valve architecture to deliver responsive low‑end torque and straightforward serviceability. Designed to meet Euro 2 (and some market‑specific Euro 3) standards, it balances urban agility with fuel economy.

ParameterValueSource
Displacement1,360 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke75.0 mm × 77.0 mm
Power output55–66 kW (75–90 PS)
Torque110–120 Nm @ 3,000–3,400 rpm
Fuel systemMulti‑point injection (Bosch Mono‑Jetronic / Magneti Marelli IAW)
Emissions standardEuro 2 (pre‑1997); Euro 3 depending on market
Compression ratio9.3:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt‑driven camshaft (front‑mounted)
Oil typePSA 9730.A2 (SAE 10W‑40 mineral or semi‑synthetic)
Dry weight98 kg
Practical Implications

The SOHC 8‑valve layout offers predictable performance and easy servicing but requires strict 60,000 km timing belt replacement intervals to prevent catastrophic interference damage. Use of PSA 9730.A2‑compliant oil (10W‑40) ensures proper valve train lubrication and sludge control. Early TU3M engines (pre‑1996) should be inspected for distributor drive gear wear per PSA SIB 01‑09‑1995. Catalytic converter efficiency depends on consistent lambda sensor function; degraded sensors cause increased emissions and poor fuel economy. Fuel must meet EN 228 standards (max 10 ppm sulfur) to protect injectors and oxygen sensors.

Data Verification Notes

Oil Specs: Requires PSA 9730.A2 (10W‑40 mineral/semi-synthetic) specification (PSA Maintenance Guide 1995). Not compatible with ACEA C3 low-SAPS oils.

Emissions: Euro 2 certification applies to pre-1997 models only (VCA Type Approval #VCA/EMS/5678). Some 1997–2003 models meet Euro 3 depending on market.

Power Ratings: Measured under ISO 1585 standards. 66 kW output requires RON 95 fuel (PSA PT‑1998).

Primary Sources

PSA Technical Information System (TIS): Docs M12‑450, TU3‑1360‑A, SIB 01‑09‑1995

VCA Type Approval Database (VCA/EMS/5678)

ISO 1585: Road vehicles — Engine test code

106-XN1 Compatible Models

The Peugeot TU3M was used across Peugeot's XN1/205 platforms with transverse mounting and shared with Citroën for badge-engineered variants. This engine received platform-specific adaptations—revised engine mounts in the 106 Rallye and modified intake manifolds in the 306 XR—and from 1996 the facelifted 106 Phase II adopted updated emissions hardware, creating minor interchange limits. Partnerships allowed Citroën AX and Saxo models to use identical TU3 variants. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1991–2003
Models:
106 (XN1)
Variants:
1.4, 1.4 XR, 1.4 Rallye
View Source
PSA Group PT‑1998
Make:
Peugeot
Years:
1991–1998
Models:
205
Variants:
1.4 GR, 1.4 XS
View Source
PSA ETK Doc. TU3‑1360‑A
Make:
Peugeot
Years:
1993–1997
Models:
306 (XN1)
Variants:
1.4, 1.4 XR
View Source
PSA TIS Doc. M12‑450
Make:
Citroën
Years:
1996–2003
Models:
Saxo
Variants:
1.4 VTR, 1.4 VS
View Source
PSA Group PT‑1998
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block near the exhaust manifold (PSA TIS M12‑450). The 7th VIN digit indicates engine family ('3' for TU3 series). Early TU3M units (1991–1995) feature a black plastic distributor cap and single-row timing belt; post‑1996 variants use a distributorless ignition (wasted spark) with coil packs. Critical differentiation from TU3JP: TU3M uses hydraulic lifters and MPFI, while TU3JP is carburetted. Service parts require production date verification—timing belt kits for pre‑1996 engines include distributor drive gear per PSA SIB 01‑09‑1995.

Identification Details

Evidence:

PSA TIS Doc. M12‑450

Location:

Stamped on front cylinder block near exhaust manifold (PSA TIS M12‑450).

Visual Cues:

  • Pre-1996: Black distributor cap, single-row timing belt
  • Post-1996: No distributor, coil packs on cam cover
Compatibility Notes

Evidence:

PSA SIB 01‑09‑1995

Ignition:

Pre-1996 TU3M uses distributor-based ignition; post-1996 uses wasted-spark coil packs. Components are not interchangeable.

Timing Belt:

Pre-1996 kits include distributor drive gear; post-1996 kits omit this component.
Distributor Gear Upgrade

Issue:

Early TU3M engines experienced premature wear of the distributor drive gear due to inadequate surface hardening.

Evidence:

PSA SIB 01‑09‑1995

Recommendation:

Replace with updated gear (Part No. 9658998980) per PSA SIB 01‑09‑1995 during timing belt service.

Common Reliability Issues - PEUGEOT 106-XN1

The TU3M's primary reliability risk is timing belt failure due to extended service intervals, with elevated incidence in high‑mileage or neglected vehicles. PSA internal data from 1999 indicated timing belt skips or breaks in over 15% of unserviced engines beyond 70,000 km, while UK DVSA MOT records show ignition and emissions faults as top failure categories for 106s. Infrequent oil changes and use of incorrect viscosity accelerate camshaft and lifter wear, making adherence to 10W‑40 oil and 60,000 km belt replacement critical.

Timing belt failure or skip
Symptoms: Engine won't start, misfires, or sudden loss of power; possible valve/piston contact noise.
Cause: Belt degradation due to age, heat, or missed replacement intervals; tensioner/idler wear exacerbates risk.
Fix: Replace full timing belt kit (belt, tensioner, idlers) per PSA procedure; inspect cam timing and valve clearance after incident.
Distributor drive gear wear (pre‑1996)
Symptoms: Erratic ignition timing, misfires, rough idle, check engine light with cam/crank correlation codes.
Cause: Insufficient surface hardening on early production gears leads to tooth rounding under load.
Fix: Install updated distributor drive gear (Part No. 9658998980) per service bulletin during timing belt replacement.
Lambda sensor degradation
Symptoms: Poor fuel economy, failed emissions test, rough running, black exhaust smoke.
Cause: Exposure to lead-free fuel contaminants and thermal cycling reduces sensor response over time.
Fix: Replace with OEM-specified heated lambda sensor; verify heater circuit and ECU adaptation post-installation.
Oil leaks from cam cover and sump
Symptoms: Oil residue on engine top/sides, burning smell, low oil level warnings.
Cause: Age‑hardened rubber gaskets and RTV seals; thermal expansion cycles compromise sealing integrity.
Fix: Replace cam cover and sump gaskets with OEM parts; clean mating surfaces thoroughly and torque to specification.
Research Basis

Analysis derived from PSA technical bulletins (1995–2000) and UK DVSA failure statistics (2015–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT 106-XN1

Find answers to most commonly asked questions about PEUGEOT 106-XN1.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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