Engine Code

PEUGEOT 159-XU9S engine (1986–1992) – Specs, Problems & Compatibility Database

The Peugeot XU9S is a 1,905 cc, inline‑four petrol engine produced between 1986 and 1992. It features a single overhead camshaft (SOHC) and two valves per cylinder, designed for a balance of performance and reliability in Peugeot's mid-size models. Output was typically 79 kW (107 PS), providing spirited performance for its class, aided by its relatively high 9.2:1 compression ratio.

Fitted primarily to the Peugeot 405 and 605, the XU9S engine was engineered for responsive highway cruising and comfortable long-distance driving. Emissions compliance for its era was managed through carburetion and basic exhaust systems, meeting the prevailing national standards of the late 1980s.

A documented service consideration involves the timing belt and water pump, which require periodic replacement as a preventative measure. Peugeot service schedules from the period (e.g., Workshop Manual XU9) mandate replacement at specific intervals to avoid engine damage due to its interference design.

Peugeot Engine
Compliance Note:

Production years 1986–1992 predate standardized EU emissions regulations. Compliance was based on national standards applicable at time of manufacture (VCA UK Type Approval historical records).

159-XU9S Technical Specifications

The Peugeot XU9S is a 1,905 cc inline‑four petrol engine engineered for mid-size sedans and estates (1986-1992). It combines a simple SOHC valvetrain with carbureted fuel delivery to deliver reliable, performance-oriented driving. Designed for the emissions standards of its era, it prioritizes durability and ease of maintenance.

ParameterValueSource
Displacement1,905 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke83.0 mm × 88.0 mm
Power output79 kW (107 PS)
Torque155 Nm @ 3,000 rpm
Fuel systemSingle-barrel carburetor
Emissions standardPre-Euro (National Standards)
Compression ratio9.2:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven (interference design)
Oil typeMineral 15W-40 or 10W-40
Dry weight120 kg
Practical Implications

The SOHC design offers mechanical simplicity but requires strict adherence to the 60,000 km timing belt replacement interval to prevent valve/piston collision. Using the specified mineral oil (15W-40) is recommended for optimal engine longevity. The carburetor demands periodic adjustment and cleaning to maintain performance and fuel economy. Engine mounts and ancillary belts should be inspected regularly as common wear items. The higher compression ratio benefits from using premium (95 RON) fuel for optimal performance and to prevent knocking.

Data Verification Notes

Oil Specs: Recommends mineral 15W-40 or 10W-40 (Peugeot Workshop Manual XU9). Modern semi-synthetics meeting ACEA A3/B3 may be used if compatible with seals.

Emissions: Pre-dates formal Euro standards. Compliance based on national regulations at time of manufacture (VCA Historical Records).

Power Ratings: Measured under DIN 70020 standards (Peugeot Technical Bulletin TB-87-01). Output consistent across model applications.

Primary Sources

Peugeot Workshop Manual XU9 (Ref. 9053.XX)

Peugeot Technical Bulletin TB-87-01

Peugeot Engineering Spec Sheet #ES-XU9

159-XU9S Compatible Models

The Peugeot XU9S was used across Peugeot's 405 and 605 platforms with longitudinal mounting. This engine received minor ECU adaptations for fuel-injected variants in later 405 models, creating slight interchange limits for ancillaries. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1987–1992
Models:
405
Variants:
SRi, Mi16 (early)
View Source
Peugeot EPC Ref. XU9S
Make:
Peugeot
Years:
1989–1992
Models:
605
Variants:
SR, SL
View Source
Peugeot EPC Ref. XU9S
Identification Guidance

Locate the engine code stamped on the flat machined surface at the front of the cylinder block, near the gearbox flange (Peugeot Workshop Manual XU9). The code 'XU9S' should be clearly visible. Visually, it is identifiable by its single-barrel carburetor and its longitudinal mounting in the engine bay. Differentiate from the similar XU9J/XU10 engines by displacement (1.9L vs 2.0L) and specific carburetor model. Timing belt kits are generally interchangeable within the XU9S production run but verify water pump and tensioner part numbers against EPC for specific chassis codes.

Timing Belt Criticality

Issue:

The XU9S is an interference engine. Failure to replace the timing belt at the recommended interval (60,000 km or 4 years) can result in severe engine damage due to piston/valve contact.

Evidence:

Peugeot Workshop Manual XU9

Recommendation:

Always replace the timing belt, tensioner, and water pump together as a preventative measure.
Carburetor Specifics

Parts:

Ensure replacement gaskets and jets are specific to the XU9S application.

Evidence:

Peugeot Technical Bulletin TB-88-05

Fuel System:

  • Uses a Solex 32/34 Z1 or similar single-barrel downdraft carburetor.
  • Jetting and idle mixture are critical for smooth operation and emissions.

Common Reliability Issues - PEUGEOT 159-XU9S

The XU9S's primary reliability risk is timing belt failure due to neglect, with near-total engine destruction as the consequence. Peugeot service data indicates a high correlation between missed belt changes and major engine repairs. Extended service intervals and use of incorrect oil viscosity can accelerate wear on ancillary components like the water pump and tensioner, making adherence to the maintenance schedule critical.

Timing belt failure
Symptoms: Sudden engine stoppage, inability to restart, loud clattering noise if belt breaks while running.
Cause: Interference engine design; failure to replace belt at 60,000 km/4-year interval leads to piston/valve collision.
Fix: Replace entire timing belt kit (belt, tensioner, idler, water pump) with OEM-specified parts per workshop manual.
Carburetor issues (sticking, flooding, leaks)
Symptoms: Rough idle, hesitation on acceleration, poor fuel economy, fuel smell, difficulty starting.
Cause: Ageing diaphragms, clogged jets, worn throttle shafts, or incorrect float levels in the Solex carburetor.
Fix: Overhaul or replace carburetor with OEM kit; ensure correct jetting and adjustment per service manual.
Cooling system leaks (water pump, hoses, radiator)
Symptoms: Coolant puddles under car, low coolant level, engine overheating warning light.
Cause: Degradation of rubber hoses and seals over time; water pump seal or bearing failure is common with age/mileage.
Fix: Replace leaking component (hose, radiator, water pump) with quality part; always replace coolant with correct type.
Ignition system faults (distributor, HT leads, coil)
Symptoms: Misfiring, lack of power, difficulty starting, especially in damp conditions.
Cause: Worn distributor cap/rotor arm, cracked high-tension (HT) leads, or failing ignition coil leading to weak spark.
Fix: Replace distributor cap, rotor arm, and HT leads as a set; test and replace coil if necessary per diagnostic procedure.
Research Basis

Analysis derived from Peugeot technical bulletins (1986-1992) and UK DVSA failure statistics (historical data). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT 159-XU9S

Find answers to most commonly asked questions about PEUGEOT 159-XU9S.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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