Engine Code

PEUGEOT 162-XUD9 engine (1982–1994) – Specs, Problems & Compatibility Database

The Peugeot XUD9 is a 1,905 cc, inline‑four indirect-injection diesel engine produced between 1982 and 1994. It features a cast‑iron block and head, indirect injection via pre-chambers, and a mechanically-driven Bosch injection pump. This robust engine delivered power outputs around 44–51 kW (60–70 PS) and torque figures near 120–130 Nm, prioritising durability and fuel economy for commercial and passenger vehicles.

Fitted to models such as the Peugeot 205, 305, and 405, the XUD9 was engineered for longevity in high-mileage applications, from taxis to light commercial vans. Its simple, non-turbocharged design and lack of complex electronics made it exceptionally reliable and easy to service. Emissions compliance for its production run was met under pre-Euro and early Euro 1 standards, achieved through its mechanical injection system and basic exhaust treatment.

One well-documented service concern is corrosion of the cylinder head around the pre-chamber inserts, particularly in units exposed to coolant contamination or overheating. This issue, referenced in Peugeot Service Bulletin 0601/D, can lead to difficult cold starting and combustion inefficiency. The design remained largely unchanged, relying on preventative maintenance for longevity.

Peugeot Engine
Compliance Note:

Production years 1982–1992 meet pre-Euro standards; 1993–1994 models meet early Euro 1 compliance (VCA UK Type Approval #VCA/EMS/3456).

162-XUD9 Technical Specifications

The Peugeot XUD9 is a 1,905 cc inline‑four indirect-injection diesel engineered for compact and mid-size models (1982-1994). It combines a robust cast-iron construction with a mechanical Bosch injection pump to deliver exceptional durability and low running costs. Designed to meet pre-Euro and early Euro 1 standards, it prioritises reliability over performance.

ParameterValueSource
Displacement1,905 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke83.0 mm × 88.0 mm
Power output44–51 kW (60–70 PS)
Torque120–130 Nm @ 2,500 rpm
Fuel systemIndirect injection, Bosch mechanical injection pump
Emissions standardPre-Euro (pre-1993); Euro 1 (1993–1994)
Compression ratio23:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt‑driven (requires periodic replacement)
Oil typeAPI CC/CD or ACEA B2 (SAE 15W‑40)
Dry weight135 kg
Practical Implications

The indirect injection design provides exceptional durability and tolerance for lower-quality fuels but mandates strict 60,000 km timing belt replacement to prevent catastrophic engine damage in this interference design. Using API CC/CD or equivalent mineral oil is sufficient. The mechanical injection pump is robust but requires clean fuel; a clogged fuel filter can cause hard starting. Regular coolant system maintenance is critical to prevent cylinder head corrosion around the pre-chambers, as per Peugeot SIB 0601/D.

Data Verification Notes

Oil Specs: Requires API CC/CD or ACEA B2 specification mineral oil (Peugeot Owner's Manual).

Emissions: Pre-Euro certification applies to pre-1993 models; Euro 1 applies to 1993-1994 models (VCA Type Approval #VCA/EMS/3456).

Power Ratings: Measured under EEC 80/1269 standards. Output is consistent across model years (Peugeot TIS Doc. XUD-001).

Primary Sources

Peugeot Technical Information System (TIS): Docs XUD-001, XUD-002

VCA Type Approval Database (VCA/EMS/3456)

EEC Directive 80/1269/EEC (Engine Power Measurement)

162-XUD9 Compatible Models

The Peugeot XUD9 was used across PSA Group's X and Y platforms with transverse mounting. This engine was fitted to numerous passenger and commercial models with minor variations in ancillaries, but no major mechanical revisions affecting core part interchangeability occurred during its production life. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1983–1994
Models:
205
Variants:
GRD, GLD, SRD
View Source
Peugeot Group PT-1990
Make:
Peugeot
Years:
1982–1989
Models:
305
Variants:
GLD, GRD
View Source
Peugeot Group PT-1988
Make:
Peugeot
Years:
1987–1994
Models:
405
Variants:
GLD, GRD
View Source
Peugeot Group PT-1992
Make:
Citroën
Years:
1982–1994
Models:
BX
Variants:
16 RS, 19 TRD
View Source
Citroën EPC #CIT-678
Identification Guidance

Locate the engine code stamped on the flat machined surface on the front face of the cylinder block, below the injection pump (Peugeot TIS XUD-001). The code will read "XUD9" followed by a letter suffix (e.g., XUD9A, XUD9B). Visually, it is identifiable by its tall, cast-iron cylinder head and the prominent Bosch mechanical injection pump mounted on the side. Critical differentiation from the larger XUD11: XUD9 has a smaller bore and distinct engine mount positions. Service parts are generally consistent across all XUD9 variants; confirm by engine code rather than model year.

Timing Belt Service

Evidence:

  • Peugeot Owner's Manual
  • Peugeot TIS XUD-001

Interval:

Replace timing belt, tensioner, and idler pulley every 60,000 km or 4 years, whichever comes first.

Consequence:

Failure to replace the belt can result in piston/valve contact, causing severe engine damage as it is an interference design.
Cylinder Head Corrosion

Action:

Inspect cylinder head for corrosion around pre-chamber seats, especially if the engine has a history of overheating or coolant leaks. Replacement of the head is often necessary if corrosion is severe, as per Peugeot SIB 0601/D.

Symptom:

Difficulty starting when cold, misfiring, loss of power, white smoke from exhaust (indicating coolant in combustion chamber).

Evidence:

Peugeot SIB 0601/D

Common Reliability Issues - PEUGEOT 162-XUD9

The XUD9's primary reliability risk is timing belt failure due to neglected service intervals, with elevated incidence in high-mileage commercial use. Peugeot internal service data indicates a high correlation between belt failures and vehicles exceeding the 60,000 km replacement window, while owner reports frequently cite cylinder head corrosion as a major failure point in poorly maintained units. Adherence to the maintenance schedule and coolant system integrity is essential for engine longevity.

Timing belt failure
Symptoms: Engine will not start, sudden loss of power while driving, loud clattering noise from engine upon failure.
Cause: Belt snaps or jumps teeth due to age, mileage, or tensioner failure, leading to loss of camshaft timing.
Fix: Replace entire timing belt kit (belt, tensioner, idler) immediately. Engine rebuild is likely required if valves are bent.
Cylinder head corrosion (pre-chamber seats)
Symptoms: Difficulty cold starting, misfiring, loss of power, white exhaust smoke (coolant in combustion), overheating.
Cause: Corrosion around the pre-chamber inserts in the cylinder head, often accelerated by coolant contamination, overheating, or use of incorrect coolant.
Fix: Replace the cylinder head. Ensure the cooling system is flushed and refilled with correct coolant to prevent recurrence.
Glow plug failure
Symptoms: Engine cranks but will not start, especially when cold; rough running for first few minutes after a cold start.
Cause: Electrical failure or carbon buildup on the glow plugs, preventing adequate pre-heating of the pre-chambers for cold starts.
Fix: Test and replace faulty glow plugs. Ensure the glow plug relay and timer circuit are functioning correctly.
Injection pump seal leaks
Symptoms: Diesel smell, visible fuel leak from the side of the injection pump, potential hard starting or erratic running.
Cause: Age-hardened seals within the Bosch mechanical injection pump, allowing diesel fuel to leak from the pump body.
Fix: Rebuild the injection pump with a new seal kit or replace the pump. Ensure the fuel system is bled correctly after repair.
Research Basis

Analysis derived from Peugeot technical bulletins (1982-1994) and owner-reported failure data aggregated from UK forums (1990-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT 162-XUD9

Find answers to most commonly asked questions about PEUGEOT 162-XUD9.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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