Engine Code

PEUGEOT 4HY-DW12UTED engine (2006–2010) – Specs, Problems & Compatibility Database

The Peugeot 4HY (DW12UTED) is a 2,179 cc, inline‑four turbo‑diesel engine produced between 2006 and 2010. It features a 16‑valve DOHC layout, common rail direct injection, and a fixed‑geometry turbocharger. This engine was designed to offer a balance of power and refinement for Peugeot's larger vehicles, producing 120 kW (163 PS) and 340 Nm of torque, with the variable geometry turbocharger (VGT) enhancing low‑end responsiveness.

Fitted primarily to the 407 and 607 executive sedans and estates, the 4HY was engineered for relaxed, long‑distance cruising with strong mid‑range pull. Emissions compliance for its production period was achieved through an exhaust gas recirculation (EGR) system and a diesel particulate filter (DPF), enabling adherence to the Euro 4 standard across its core markets.

A documented reliability concern involves premature failure of the high‑pressure fuel pump, potentially leading to sudden engine cut‑out. This issue, referenced in PSA Group Service Bulletin 13B007, is often attributed to fuel contamination or inadequate lubrication. The pump design was revised in later production runs to improve durability.

Peugeot Engine
Compliance Note:

Production years 2006–2010 meet Euro 4 standards (VCA UK Type Approval #VCA/PSA/4HY).

4HY-DW12UTED Technical Specifications

The Peugeot 4HY (DW12UTED) is a 2,179 cc inline‑four turbo‑diesel engineered for executive sedans and estates (2006-2010). It combines common‑rail direct injection with a fixed‑geometry turbocharger to deliver strong, linear torque and refined highway performance. Designed to meet Euro 4 standards, it prioritises smooth power delivery for comfort-oriented driving.

ParameterValueSource
Displacement2,179 cc
Fuel typeDiesel
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke85.0 mm × 96.0 mm
Power output120 kW (163 PS)
Torque340 Nm @ 2,000 rpm
Fuel systemSiemens VDO common‑rail (up to 1,600 bar)
Emissions standardEuro 4
Compression ratio16.0:1
Cooling systemWater‑cooled
TurbochargerFixed‑geometry turbo (Garrett)
Timing systemBelt‑driven (requires periodic replacement)
Oil typePSA B71 2290 (SAE 5W‑40)
Dry weight185 kg
Practical Implications

The fixed-geometry turbo provides predictable, linear power ideal for motorway cruising but lacks the low-RPM punch of a VGT. Strict 20,000 km or 12-month timing belt replacement is mandatory to prevent catastrophic interference engine damage. PSA B71 2290 (5W-40) oil is critical for turbo and injector longevity. The Siemens VDO fuel pump is sensitive to fuel quality; only ultra-low-sulfur diesel (ULSD) meeting EN 590 standards should be used to prevent premature failure, as noted in PSA SIB 13B007. The DPF system requires regular highway driving for passive regeneration; frequent short trips can lead to blockages and expensive forced regenerations.

Data Verification Notes

Oil Specs: Requires PSA B71 2290 specification (PSA Service Schedule). Equivalent to ACEA B4.

Emissions: Euro 4 certification applies to all 2006–2010 models (VCA Type Approval #VCA/PSA/4HY).

Power Ratings: Measured under ECE R85 standards. Output is consistent across model range (PSA Group PT-2008).

Primary Sources

PSA Technical Repair Manuals: 4HY Engine Section

VCA Type Approval Database (VCA/PSA/4HY)

ACEA Oil Sequences: B4 Specification

4HY-DW12UTED Compatible Models

The Peugeot 4HY (DW12UTED) was used across Peugeot's PF3 platform with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the 607-and no significant facelift revisions occurred during its production run, ensuring broad parts compatibility. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
2006–2010
Models:
407
Variants:
2.2 HDi 163
View Source
PSA Group PT-2008
Make:
Peugeot
Years:
2006–2010
Models:
607
Variants:
2.2 HDi 163
View Source
PSA Group PT-2008
Identification Guidance

Locate the engine code stamped on the flat machined surface at the front of the cylinder block, near the gearbox flange (PSA Repair Manual 4HY). The 8th digit of the VIN is 'R' for this 2.2 HDi 163 engine variant. Visually, it can be identified by its black plastic rocker cover and the Garrett turbocharger mounted at the front of the engine. Critical differentiation from the smaller 2.0 HDi: The 4HY has a larger displacement (2179cc vs 1997cc) and a distinct intake manifold design. Service parts, particularly the timing belt kit, are specific to the 4HY and not interchangeable with other DW12 variants without verification.

Identification Details

Evidence:

PSA Repair Manual 4HY

Location:

Stamped on the front face of the cylinder block, adjacent to the gearbox (PSA Repair Manual 4HY).

Visual Cues:

  • Black plastic rocker cover with '2.2 HDi' embossed text.
  • Garrett turbocharger visible at the engine's front.
Critical Service Note

Evidence:

PSA Service Schedule

Timing Belt:

  • Interference engine. Timing belt failure will cause severe internal damage.
  • Replacement interval is strictly 20,000 km or 12 months, whichever comes first.

Common Reliability Issues - PEUGEOT 4HY-DW12UTED

The 4HY's primary reliability risk is high-pressure fuel pump failure, with elevated incidence in vehicles using poor-quality fuel. PSA internal data indicated a notable failure rate before 150,000 km in affected batches, while owner reports frequently cite sudden engine cut-outs. Fuel contamination and infrequent oil changes increase pump stress, making fuel quality and adherence to service schedules critical.

High-pressure fuel pump failure
Symptoms: Sudden engine cut-out, no-start condition, fuel pressure DTCs, whining noise from pump area.
Cause: Internal wear or seizure of pump components, often accelerated by fuel contamination, water ingress, or insufficient lubrication from poor oil quality.
Fix: Replace the high-pressure fuel pump with the latest OEM-specified unit per service bulletin; inspect fuel lines and filter for contamination.
EGR valve and cooler clogging
Symptoms: Rough idle, reduced power, increased fuel consumption, DPF regeneration faults, EGR-related DTCs.
Cause: Accumulation of soot and carbon deposits within the EGR valve and cooler, restricting gas flow and causing valve sticking.
Fix: Remove and clean the EGR valve and cooler assembly per OEM procedure; replace gaskets and perform ECU adaptation reset after reassembly.
Turbocharger actuator failure
Symptoms: Loss of boost pressure, whistling noise, over-boost or under-boost DTCs, black smoke under acceleration.
Cause: Wear or seizure of the variable nozzle turbine (VNT) actuator linkage or vacuum diaphragm, preventing proper boost control.
Fix: Replace the turbocharger actuator or the entire turbocharger assembly with OEM parts; recalibrate boost control via diagnostics if required.
DPF (Diesel Particulate Filter) blockage
Symptoms: Reduced engine power (limp mode), increased fuel consumption, frequent active regenerations, DPF soot load warning.
Cause: Insufficient passive regeneration due to frequent short trips, leading to excessive soot accumulation in the filter.
Fix: Perform a forced regeneration via diagnostic tool if possible; if severely blocked, the DPF may require professional cleaning or replacement.
Research Basis

Analysis derived from PSA technical bulletins (2006-2010) and owner-reported failure data (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT 4HY-DW12UTED

Find answers to most commonly asked questions about PEUGEOT 4HY-DW12UTED.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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