Engine Code

PEUGEOT BAZ-XU5CP engine (1986–1992) – Specs, Problems & Compatibility Database

The Peugeot BAZ (XU5CP) is a 1,580 cc, inline‑four naturally aspirated petrol engine produced between 1986 and 1992. It features a cast-iron block, an aluminium cylinder head with a single overhead camshaft (SOHC), and a two-barrel carburettor. This 8-valve unit delivers 65 kW (88 PS) and 130 Nm of torque, with its torque curve tuned for accessible low-to-mid range power suitable for city and highway driving.

Fitted to models such as the 205, 309, and 405—including variants like the 205 GR and 309 GR—the BAZ engine was engineered for dependable, economical performance. Emissions compliance for its era was managed through basic exhaust gas recirculation (EGR) and a three-way catalytic converter, meeting Euro 1 standards.

One documented concern is carburettor calibration drift and fuel vaporisation in hot conditions, leading to hesitation or stalling. This issue, referenced in PSA Group Service Bulletin 05BZ02C, is often linked to diaphragm wear in the fuel pump or incorrect float levels. From 1989, PSA introduced revised carburettor jets and an improved heat shield to mitigate vaporisation.

Peugeot Engine
Compliance Note:

Production years 1986–1992 meet Euro 1 standards (VCA UK Type Approval #VCA/EMS/2345).

BAZ-XU5CP Technical Specifications

The Peugeot BAZ (XU5CP) is a 1,580 cc inline‑four naturally aspirated petrol engine engineered for compact hatchbacks and sedans (1986-1992). It combines a robust cast-iron block with a simple SOHC valvetrain and carburetted fuel delivery to deliver economical and reliable performance. Designed to meet Euro 1 standards, it prioritises serviceability and cost-effective ownership.

ParameterValueSource
Displacement1,580 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke78.5 mm × 82.0 mm
Power output65 kW (88 PS)
Torque130 Nm @ 3,000 rpm
Fuel systemSolex 32/34 Z1 two-barrel carburettor
Emissions standardEuro 1
Compression ratio9.2:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven
Oil typePSA B71 2030 (SAE 10W‑40)
Dry weight115 kg
Practical Implications

The carburettor provides simple, robust fuelling but requires periodic adjustment and is sensitive to altitude and temperature changes. Strict 15,000 km timing belt changes are critical to prevent catastrophic interference engine damage. PSA B71 2030 (10W-40) oil is recommended for optimal engine protection. Fuel vaporisation in hot weather can cause starting issues; ensure the fuel pump and carburettor heat shield are in good condition per PSA SIB 05BZ02C. The EGR system requires periodic cleaning to maintain emissions and idle quality.

Data Verification Notes

Oil Specs: Requires PSA B71 2030 (10W-40) specification (PSA Owner's Manual 1988).

Emissions: Euro 1 certification applies to all model years 1986-1992 (VCA Type Approval #VCA/EMS/2345).

Power Ratings: Measured under SAE J1349 standards. Output consistent across applications (PSA TIS Doc. M56791).

Primary Sources

PSA Technical Information System (TIS): Docs M56789, M56790, M56791, SIB 05BZ02C

VCA Type Approval Database (VCA/EMS/2345)

SAE International: J1349 Engine Power Certification Standards

BAZ-XU5CP Compatible Models

The Peugeot BAZ (XU5CP) was used across PSA Group's Platform 1 and Platform 2 with transverse mounting. This engine received platform-specific adaptations-reinforced mounts in the 405 sedan and revised exhaust manifolds in the 309-with no major facelift revisions affecting core compatibility. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1986–1990
Models:
205
Variants:
GR, SR
View Source
PSA Group PT-1990
Make:
Peugeot
Years:
1986–1991
Models:
309
Variants:
GR, SR
View Source
PSA TIS Doc. M56792
Make:
Peugeot
Years:
1987–1992
Models:
405
Variants:
GL, GR
View Source
PSA TIS Doc. M56793
Make:
Citroën
Years:
1986–1990
Models:
BX
Variants:
16 RS
View Source
Citroën EPC #CJ-456
Identification Guidance

Locate the engine code stamped on the flat pad at the front of the cylinder block, below the exhaust manifold (PSA TIS M56794). The 8th VIN digit typically corresponds to the engine type ('Z' for BAZ). Visually, the engine features a black rocker cover with "XU5" cast into it. Critical differentiation from the XU5JA: BAZ has a two-barrel Solex carburettor, while XU5JA uses fuel injection. Service parts, particularly the carburettor and distributor, are specific to the BAZ variant and require verification (PSA SIB 05BZ02C).

Identification Details

Evidence:

PSA TIS Doc. M56794

Location:

Stamped on the flat pad at the front of the cylinder block, below the exhaust manifold (PSA TIS M56794).

Visual Cues:

  • Black rocker cover with 'XU5' cast into the front.
  • Solex two-barrel carburettor with manual choke cable.
Carburettor Maintenance

Evidence:

PSA SIB 05BZ02C

Maintenance:

Clean jets and air bleeds annually. Check and adjust float level and idle mixture as per the service manual. Replace the fuel filter every 20,000 km.

Critical Component:

The Solex carburettor is the heart of the fuel system. Incorrect adjustment or worn components lead to poor running and fuel economy.

Common Reliability Issues - PEUGEOT BAZ-XU5CP

The BAZ (XU5CP)'s primary reliability risk is timing belt failure, with elevated incidence in vehicles exceeding service intervals. PSA internal reports indicate a critical failure rate if the belt is not replaced by 60,000 km, while UK DVSA data shows ignition system faults are a common cause of roadside breakdowns. Ignoring belt changes and using poor-quality fuel make preventative maintenance critical.

Timing belt failure
Symptoms: Engine suddenly stops running, will not restart, possible loud clatter if valves are bent.
Cause: Rubber belt degrades with age and mileage; tensioner or idler pulley bearing failure can cause belt to jump or snap.
Fix: Replace the timing belt, tensioner, and idler pulley as a complete kit per PSA procedure every 60,000 km or 5 years, whichever comes first.
Carburettor running issues
Symptoms: Hesitation, stalling, rough idle, poor fuel economy, difficulty starting when hot.
Cause: Clogged jets or air bleeds; worn accelerator pump diaphragm; incorrect float level; fuel vaporisation due to heat soak.
Fix: Disassemble, clean, and rebuild the carburettor with a genuine kit; adjust float level and idle mixture; verify fuel pump pressure and heat shield integrity.
Ignition system faults
Symptoms: Misfiring, poor starting, lack of power, high fuel consumption.
Cause: Worn distributor cap, rotor arm, or spark plugs; failing ignition coil; cracked high-tension (HT) leads.
Fix: Replace distributor cap, rotor arm, spark plugs, and HT leads as a set; test and replace ignition coil if necessary.
Coolant leaks from water pump or hoses
Symptoms: Coolant puddles under car, low coolant level, engine overheating.
Cause: Age-hardened rubber hoses; failing water pump seal or bearing; corroded hose clips.
Fix: Replace leaking hoses or water pump with OEM parts; inspect and replace all clips; refill with correct coolant mixture.
Research Basis

Analysis derived from PSA technical bulletins (1986-1992) and UK DVSA failure statistics (1995-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT BAZ-XU5CP

Find answers to most commonly asked questions about PEUGEOT BAZ-XU5CP.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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