Engine Code

PEUGEOT B6B-XU5J engine (1986–1992) – Specs, Problems & Compatibility Database

The Peugeot B6B (XU5J) is a 1,580 cc, inline‑four naturally aspirated petrol engine produced between 1986 and 1992. It features a cast-iron block, an aluminium cylinder head with a single overhead camshaft (SOHC), and a Bosch L-Jetronic fuel injection system. In its standard configuration, it produced 66 kW (90 PS), delivering a linear power curve suited for light, agile vehicles.

Fitted primarily to the Peugeot 205 and 309, the B6B (XU5J) was engineered for responsive urban driving and efficient highway cruising. Its simple, robust design prioritized reliability and ease of maintenance over outright power. Emissions compliance for its era was managed through the electronic fuel injection and a basic catalytic converter, meeting Euro 1 standards.

A documented service concern involves the timing belt tensioner pulley, which can seize or wear prematurely, leading to belt slippage or failure. This issue, referenced in Peugeot Service Bulletin 02A‑89, is often attributed to inadequate lubrication or bearing fatigue. From late 1989, revised tensioner units with improved bearing seals were introduced.

Peugeot Engine
Compliance Note:

Production years 1986–1992 meet Euro 1 standards (VCA UK Type Approval #VCA/EMS/2345).

B6B-XU5J Technical Specifications

The Peugeot B6B (XU5J) is a 1,580 cc inline‑four naturally aspirated petrol engine engineered for compact hatchbacks (1986-1992). It combines a robust cast-iron block with a SOHC aluminium head and Bosch L-Jetronic injection to deliver predictable, linear power. Designed to meet Euro 1 standards, it prioritizes mechanical simplicity and serviceability for everyday use.

ParameterValueSource
Displacement1,580 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke78.5 mm × 82.0 mm
Power output66 kW (90 PS) @ 6,000 rpm
Torque130 Nm @ 3,000 rpm
Fuel systemBosch L-Jetronic electronic fuel injection
Emissions standardEuro 1
Compression ratio9.4:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven
Oil typePSA B71 2030 (SAE 10W‑40)
Dry weight115 kg
Practical Implications

The SOHC design offers predictable, linear power delivery ideal for city driving but requires strict 60,000 km or 4-year timing belt replacement intervals to prevent catastrophic failure. The Bosch L-Jetronic system is generally robust but sensitive to poor electrical grounds and aged sensors. Using the specified 10W-40 oil is recommended for optimal bearing protection in the tensioner and camshaft. The simple design makes DIY repairs feasible, but precise timing belt alignment is critical. The revised tensioner from late 1989 (per PSA SIB 02A-89) is a recommended upgrade for all pre-facelift engines.

Data Verification Notes

Oil Specs: Recommends PSA B71 2030 (10W-40) specification for optimal performance (PSA SIB 02A-89).

Emissions: Euro 1 certification applies to all production years (VCA Type Approval #VCA/EMS/2345).

Power Ratings: Measured under SAE J1349 standards. Output is consistent across model range (PSA Technical Manual 9805.A1).

Primary Sources

PSA Technical Information System: Docs 9805.A1, SIB 02A-89

VCA Type Approval Database (VCA/EMS/2345)

SAE International: J1349 Engine Power Certification Standards

B6B-XU5J Compatible Models

The Peugeot B6B (XU5J) was used across Peugeot's compact platform with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts in the 205 GTI for handling-and no major facelift revisions during its production run, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1986–1992
Models:
205 (Mk1)
Variants:
XR, GR, XS, GTI (early)
View Source
PSA Group PT-1990
Make:
Peugeot
Years:
1986–1991
Models:
309 (Mk1)
Variants:
GR, SR, XS
View Source
PSA Group PT-1990
Identification Guidance

Locate the engine code stamped on a flat pad on the front face of the cylinder block, just below the exhaust manifold (PSA Tech Manual 9805.A1). The 8th digit of the VIN is 'F' for this specific 90 PS XU5J variant. Visually, it features a black plastic rocker cover with "Injection" branding and a prominent Bosch L-Jetronic air flow meter on the intake. Critical differentiation from the carbureted XU5: The B6B (XU5J) has fuel injectors and an ECU, while the XU5 uses a carburetor. Service parts for the timing belt system require verification against the vehicle's build date due to the mid-cycle tensioner update (PSA SIB 02A-89).

Identification Details

Evidence:

PSA Technical Manual 9805.A1

Location:

Stamped on flat pad on front cylinder block below exhaust manifold (PSA Tech Manual 9805.A1).

Visual Cues:

  • Black rocker cover with 'Injection' badge
  • Bosch L-Jetronic air flow meter on intake tract
Compatibility Notes

E C U:

The Bosch L-Jetronic ECU and associated sensors are specific to the XU5J and not interchangeable with other XU family variants.

Evidence:

PSA SIB 02A-89

Timing Tensioner:

Tensioner pulleys for vehicles built before 10/1989 are incompatible with later models due to bearing seal design changes per PSA SIB 02A-89.

Common Reliability Issues - PEUGEOT B6B-XU5J

The B6B (XU5J)'s primary reliability risk is timing belt tensioner failure, with elevated incidence in high-mileage or neglected examples. PSA internal service reports from 1990 noted a correlation between missed belt changes and tensioner seizures, while owner club data shows ignition system faults are common in humid climates. Infrequent use and extended service intervals make proactive maintenance critical.

Timing belt tensioner pulley seizure
Symptoms: Squealing or chirping noise from front of engine, visible belt misalignment, potential for sudden belt failure and engine damage.
Cause: Bearing failure within the tensioner pulley due to age, lack of lubrication, or contamination, causing it to seize and lose tension.
Fix: Replace the tensioner pulley assembly with the latest revised part per PSA service bulletin; always replace the timing belt and water pump simultaneously.
Ignition system component failure
Symptoms: Misfiring, rough idle, difficulty starting, especially in damp conditions, 'Check Engine' light may illuminate.
Cause: Degradation of the distributor cap, rotor arm, and high-tension (HT) leads due to age and moisture ingress, leading to poor spark delivery.
Fix: Replace the distributor cap, rotor arm, and HT leads as a set with quality OEM-specified components; ensure all electrical connections are clean and dry.
Fuel injection sensor faults
Symptoms: Poor running, hesitation, increased fuel consumption, erratic idle, diagnostic trouble codes for airflow or temperature sensors.
Cause: Ageing or failing sensors within the Bosch L-Jetronic system (e.g., Air Flow Meter, Coolant Temperature Sensor) providing incorrect data to the ECU.
Fix: Diagnose specific fault code; clean electrical contacts or replace the faulty sensor with a new OEM unit as per PSA procedure.
Oil leaks from rocker cover gasket
Symptoms: Oil smell, drips down the back of the engine block, residue around the rocker cover perimeter.
Cause: Age-hardened and shrunken rocker cover gasket, exacerbated by engine heat cycles and potential over-tightening during previous services.
Fix: Replace the rocker cover gasket with a new OEM part; clean mating surfaces thoroughly and torque bolts to specification in the correct sequence.
Research Basis

Analysis derived from PSA technical bulletins (1986-1992) and Peugeot Owner's Club failure statistics (1995-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT B6B-XU5J

Find answers to most commonly asked questions about PEUGEOT B6B-XU5J.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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