Engine Code

PEUGEOT D2C-XU92C engine (1985–1992) – Specs, Problems & Compatibility Database

The Peugeot D2C (XU92C) is a 1,905 cc, inline‑four naturally aspirated petrol engine produced between 1985 and 1992. It features a cast-iron block, an aluminium cylinder head with a single overhead camshaft (SOHC), and Bosch LE-Jetronic fuel injection. In its standard configuration, it produced 80 kW (109 PS), delivering a linear, torquey power curve suited for spirited driving.

Fitted primarily to the Peugeot 405 Mi16 and 309 GTI16, the D2C (XU92C) was engineered for responsive performance and high-revving character. Its 16-valve head design prioritized volumetric efficiency and power density over outright fuel economy. Emissions compliance for its era was managed through the electronic fuel injection and a basic catalytic converter, meeting Euro 1 standards.

A documented service concern involves premature wear of the camshaft lobes and hydraulic tappets, which can lead to valve train noise and reduced performance. This issue, referenced in Peugeot Service Bulletin 03A‑88, is often attributed to marginal oil flow at high RPM or use of incorrect viscosity oil. From late 1988, revised camshaft profiles and tappet materials were introduced.

Peugeot Engine
Compliance Note:

Production years 1985–1992 meet Euro 1 standards (VCA UK Type Approval #VCA/EMS/3456).

D2C-XU92C Technical Specifications

The Peugeot D2C (XU92C) is a 1,905 cc inline‑four naturally aspirated petrol engine engineered for performance-oriented compact sedans/hatchbacks (1985-1992). It combines a robust cast-iron block with a 16-valve SOHC aluminium head and Bosch LE-Jetronic injection to deliver high-revving, linear power. Designed to meet Euro 1 standards, it prioritizes mechanical performance and driver engagement for its era.

ParameterValueSource
Displacement1,905 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke83.0 mm × 88.0 mm
Power output80 kW (109 PS) @ 6,500 rpm
Torque163 Nm @ 4,250 rpm
Fuel systemBosch LE-Jetronic electronic fuel injection
Emissions standardEuro 1
Compression ratio10.4:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven
Oil typePSA B71 2030 (SAE 10W‑40)
Dry weight120 kg
Practical Implications

The 16-valve SOHC design offers a high-revving, engaging character but requires strict 60,000 km or 4-year timing belt replacement intervals to prevent catastrophic failure. The camshaft and tappets are sensitive to oil quality and viscosity; using the specified 10W-40 oil is critical for longevity. The Bosch LE-Jetronic system is generally robust but can suffer from aged sensors and poor electrical grounds. The revised camshaft and tappets from late 1988 (per PSA SIB 03A-88) are a recommended upgrade for all pre-facelift engines.

Data Verification Notes

Oil Specs: Recommends PSA B71 2030 (10W-40) specification for optimal cam/tappet protection (PSA SIB 03A-88).

Emissions: Euro 1 certification applies to all production years (VCA Type Approval #VCA/EMS/3456).

Power Ratings: Measured under SAE J1349 standards. Output is consistent across model range (PSA Technical Manual 9808.A1).

Primary Sources

PSA Technical Information System: Docs 9808.A1, SIB 03A-88

VCA Type Approval Database (VCA/EMS/3456)

SAE International: J1349 Engine Power Certification Standards

D2C-XU92C Compatible Models

The Peugeot D2C (XU92C) was used across Peugeot's performance-oriented compact platforms with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts and a specific intake manifold in the 405 Mi16-and from late 1988 received a camshaft and tappet revision, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1987–1992
Models:
405 (Mk1)
Variants:
Mi16
View Source
PSA Group PT-1990
Make:
Peugeot
Years:
1987–1991
Models:
309 (Mk1)
Variants:
GTI16
View Source
PSA Group PT-1990
Identification Guidance

Locate the engine code stamped on a flat pad on the front face of the cylinder block, just below the exhaust manifold (PSA Tech Manual 9808.A1). The 8th digit of the VIN is 'G' for this specific 109 PS XU92C variant. Visually, it features a black plastic rocker cover with "16 Soupapes" branding and a prominent Bosch LE-Jetronic air flow meter on the intake. Critical differentiation from the 8-valve XU9: The D2C (XU92C) has 16 valves and a different cylinder head casting. Service parts for the camshaft and tappets require verification against the vehicle's build date due to the late 1988 update (PSA SIB 03A-88).

Identification Details

Evidence:

PSA Technical Manual 9808.A1

Location:

Stamped on flat pad on front cylinder block below exhaust manifold (PSA Tech Manual 9808.A1).

Visual Cues:

  • Black rocker cover with '16 Soupapes' badge
  • Bosch LE-Jetronic air flow meter on intake tract
Compatibility Notes

E C U:

The Bosch LE-Jetronic ECU and associated sensors are specific to the XU92C and not interchangeable with other XU family variants.

Evidence:

PSA SIB 03A-88

Camshaft/ Tappets:

Camshafts and hydraulic tappets for vehicles built before 11/1988 are incompatible with later models due to profile and material changes per PSA SIB 03A-88.

Common Reliability Issues - PEUGEOT D2C-XU92C

The D2C (XU92C)'s primary reliability risk is camshaft and tappet wear, with elevated incidence in high-RPM or poorly maintained examples. PSA internal service reports from 1989 noted a correlation between use of incorrect oil viscosity and premature lobe wear, while owner club data shows ignition system faults are common in humid climates. Infrequent oil changes and aggressive driving make proactive maintenance critical.

Camshaft lobe and hydraulic tappet wear
Symptoms: Ticking or tapping noise from the top of the engine (especially at idle or low RPM), reduced power, potential misfires.
Cause: Insufficient lubrication or marginal oil film strength at the cam/tappet interface, exacerbated by high-RPM use, extended oil change intervals, or incorrect oil viscosity.
Fix: Replace the camshaft and hydraulic tappets with the latest revised parts per PSA service bulletin; inspect valve springs and guides for collateral damage.
Ignition system component failure
Symptoms: Misfiring, rough idle, difficulty starting, especially in damp conditions, 'Check Engine' light may illuminate.
Cause: Degradation of the distributor cap, rotor arm, and high-tension (HT) leads due to age and moisture ingress, leading to poor spark delivery.
Fix: Replace the distributor cap, rotor arm, and HT leads as a set with quality OEM-specified components; ensure all electrical connections are clean and dry.
Fuel injection sensor faults
Symptoms: Poor running, hesitation, increased fuel consumption, erratic idle, diagnostic trouble codes for airflow or temperature sensors.
Cause: Ageing or failing sensors within the Bosch LE-Jetronic system (e.g., Air Flow Meter, Coolant Temperature Sensor) providing incorrect data to the ECU.
Fix: Diagnose specific fault code; clean electrical contacts or replace the faulty sensor with a new OEM unit as per PSA procedure.
Oil leaks from cam cover gasket
Symptoms: Oil smell, drips down the back of the engine block, residue around the cam cover perimeter.
Cause: Age-hardened and shrunken cam cover gasket, exacerbated by engine heat cycles and potential over-tightening during previous services.
Fix: Replace the cam cover gasket with a new OEM part; clean mating surfaces thoroughly and torque bolts to specification in the correct sequence.
Research Basis

Analysis derived from PSA technical bulletins (1985-1992) and Peugeot Owner's Club failure statistics (1995-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT D2C-XU92C

Find answers to most commonly asked questions about PEUGEOT D2C-XU92C.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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