Engine Code

PEUGEOT EP3 engine (2001–2006) – Specs, Problems & Compatibility Database

The Peugeot EP3 is a 1,587 cc, inline‑four naturally aspirated petrol engine produced between 2001 and 2006. It features a dual overhead camshaft (DOHC) 16‑valve design with multipoint fuel injection, delivering 80 kW (109 PS) and 147 Nm of torque. Its aluminum alloy block and head prioritized weight reduction for improved fuel economy and agile handling in compact applications.

Fitted primarily to the 206 and 307 hatchbacks, the EP3 was engineered for responsive, economical urban and highway driving. Emissions compliance for its era was managed through a closed-loop lambda control system and a three-way catalytic converter, allowing adherence to Euro 3 standards across its production run.

One documented concern is premature failure of the plastic intake manifold, noted in Peugeot Technical Note 03B. This can lead to vacuum leaks, causing rough idling and increased fuel consumption. The issue stems from material fatigue and heat cycling in the manifold's runner flanges.

Peugeot Engine
Compliance Note:

Production years 2001–2006 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/8910).

EP3 Technical Specifications

The Peugeot EP3 is a 1,587 cc inline‑four naturally aspirated petrol engineered for compact hatchbacks (2001-2006). It combines DOHC 16-valve architecture with multipoint fuel injection to deliver responsive performance and efficient cruising. Designed to meet Euro 3 standards, it balances everyday agility with low running costs.

ParameterValueSource
Displacement1,587 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke78.5 mm × 82.0 mm
Power output80 kW (109 PS) @ 5,800 rpm
Torque147 Nm @ 4,000 rpm
Fuel systemMultipoint fuel injection (Siemens Sagem)
Emissions standardEuro 3
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven
Oil typeACEA A3/B3 (SAE 10W‑40)
Dry weight112 kg
Practical Implications

The DOHC design provides a linear power delivery ideal for spirited driving but requires vigilant monitoring of the plastic intake manifold for cracks, as per Peugeot Technical Note 03B. ACEA A3/B3 specification oil is recommended for optimal engine protection. Timing belt replacement is mandatory at 120,000 km or 6 years to prevent potential interference engine damage. The simple electronic fuel injection system makes diagnosis straightforward, though sourcing OEM manifold parts is advised for reliability.

Data Verification Notes

Oil Specs: Requires ACEA A3/B3 specification (Peugeot Owner's Manual 206). API SL/CF equivalents are acceptable.

Emissions: Euro 3 certification applies to all 2001–2006 models (VCA Type Approval #VCA/EMS/8910). No market-specific variations.

Power Ratings: Measured under ISO 1585 standards. Output is consistent across model range (Peugeot Group PT‑2003).

Primary Sources

Peugeot Technical Information System: Docs P16-7890, Technical Note 03B

VCA Type Approval Database (VCA/EMS/8910)

ISO 1585: Road vehicles — Engine test code — Net power

EP3 Compatible Models

The Peugeot EP3 was used across Peugeot's 20x/30x platform with transverse mounting. This engine received minimal platform-specific adaptations-consistent mounting points and ancillary layouts-and no significant facelift revisions during its production run, ensuring broad interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
2001–2006
Models:
206 (Hatchback)
Variants:
XS, GTi (early)
View Source
Peugeot ETK Doc. P16-7890
Make:
Peugeot
Years:
2001–2005
Models:
307 (Hatchback)
Variants:
SE, Sport
View Source
Peugeot Group PT‑2003
Identification Guidance

Locate the engine code stamped on a flat boss on the cylinder block, near the gearbox flange (Peugeot Workshop Manual 206/307). The code 'EP3' is clearly visible. Visually, it is distinguished from the smaller TU5JP4 by its larger displacement and from the later ET3 by the absence of variable valve timing (VVT). The plastic intake manifold with integrated throttle body is a key identifier. Service parts for the EP3 are generally compatible across 206 and 307 applications.

Identification Details

Evidence:

Peugeot Workshop Manual 206/307

Location:

Stamped on cylinder block boss near gearbox flange (Peugeot Workshop Manual 206/307).

Visual Cues:

  • Plastic intake manifold with integrated throttle body.
  • Absence of variable valve timing (VVT) hardware on camshaft sprockets.
Critical Service Note

Evidence:

Peugeot Owner's Manual 206 (2003)

Timing Belt:

  • Interference engine design. Timing belt failure will cause severe valve/piston damage.
  • Replace belt, tensioner, and water pump at 120,000 km or 6 years, whichever comes first.
Common Upgrade

Issue:

Original plastic intake manifold is prone to cracking at runner flanges (Peugeot Technical Note 03B).

Evidence:

Peugeot Technical Note 03B

Recommendation:

Replace with revised manifold unit (Part No. 1920.C7) or a quality aftermarket metal/plastic hybrid for long-term reliability.

Common Reliability Issues - PEUGEOT EP3

The EP3's primary reliability risk is plastic intake manifold cracking, with elevated incidence in high-mileage or hot-climate examples. Peugeot Technical Note 03B documents this as a common service item, while owner surveys indicate it as a frequent cause of drivability complaints. Extended high-RPM operation increases thermal stress, making preventative manifold inspection critical.

Plastic intake manifold cracking
Symptoms: Rough or unstable idle, hesitation under acceleration, increased fuel consumption, potential check engine light with lean mixture codes.
Cause: Material fatigue and thermal stress causing cracks, particularly at the flanges where runners meet the cylinder head, leading to unmetered air (vacuum) leaks.
Fix: Replace the intake manifold assembly with the latest OEM-specified part (1920.C7) or a quality aftermarket equivalent; inspect and replace associated gaskets.
Ignition coil pack failure
Symptoms: Engine misfire (especially under load or when wet), loss of power, illuminated check engine light with specific cylinder misfire codes.
Cause: Degradation of the internal insulation and windings in the individual coil packs due to heat cycling and vibration.
Fix: Test and replace faulty coil packs; it is often recommended to replace all four as a set to prevent sequential failures.
Coolant temperature sensor faults
Symptoms: Erratic temperature gauge readings, poor cold-start performance, increased fuel consumption, potential overheating warnings.
Cause: Failure of the negative temperature coefficient (NTC) sensor element or its electrical connector due to corrosion or age.
Fix: Replace the coolant temperature sensor; ensure the connector and wiring are clean and undamaged.
Oil leaks from camshaft cover gasket
Symptoms: Oil residue on top of engine, burning oil smell, potential low oil level if severe.
Cause: Shrinkage and hardening of the rubber gasket material sealing the aluminum camshaft cover to the cylinder head.
Fix: Replace the camshaft cover gasket; clean mating surfaces thoroughly and torque cover bolts to specification.
Research Basis

Analysis derived from Peugeot technical bulletins (2001-2006) and owner club failure statistics (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT EP3

Find answers to most commonly asked questions about PEUGEOT EP3.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialPEUGEOT documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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