Engine Code

PEUGEOT RFY-XU10J4Z engine (1996–2001) – Specs, Problems & Compatibility Database

The Peugeot RFY (XU10J4Z) is a 1,998 cc, inline‑four naturally aspirated petrol engine produced between 1996 and 2001. It features double overhead camshafts (DOHC), 16 valves, and multi‑point fuel injection. In standard specification, it delivered 99 kW (135 PS) and 188 Nm of torque, offering a sporty character for its era.

Fitted primarily to the 406 coupé and saloon, the RFY engine was engineered for spirited performance and a broad power band. Emissions compliance for its production run was achieved through catalytic conversion and lambda sensor feedback, meeting Euro 2 standards.

One documented concern is premature failure of the auxiliary belt tensioner pulley, which can lead to belt dislodgement and loss of ancillary drive. This issue, noted in Peugeot Service Bulletin 8876, is often attributed to bearing wear in the tensioner assembly. Later service kits incorporated a revised, more durable pulley design.

Peugeot Engine
Compliance Note:

Production years 1996–2001 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/4321).

RFY-XU10J4Z Technical Specifications

The Peugeot RFY (XU10J4Z) is a 1,998 cc inline‑four naturally aspirated petrol engine engineered for mid‑size performance sedans and coupés (1996-2001). It combines DOHC 16-valve architecture with multi-point injection to deliver a responsive, high-revving character. Designed to meet Euro 2 standards, it prioritizes driver engagement over ultimate fuel economy.

ParameterValueSource
Displacement1,998 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally Aspirated
Bore × stroke86.0 mm × 86.0 mm
Power output99 kW (135 PS) @ 5,500 rpm
Torque188 Nm @ 4,500 rpm
Fuel systemMulti-point injection (Bosch Motronic)
Emissions standardEuro 2
Compression ratio10.4:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven (upper camshafts)
Oil typeACEA A3 (e.g., SAE 10W-40)
Dry weight142 kg
Practical Implications

The high-revving nature provides an engaging drive but necessitates strict adherence to the 60,000 km timing belt replacement interval to prevent catastrophic failure. The auxiliary belt tensioner is a known wear item; inspect and replace it proactively per service bulletin 8876. Using ACEA A3 specification oil (e.g., 10W-40) is recommended for optimal engine protection. The engine is sensitive to ignition timing; ensure distributor cap, rotor, and spark plug condition are maintained.

Data Verification Notes

Oil Specs: Requires ACEA A3 specification oil (Peugeot Owner's Manual). SAE 10W-40 is commonly recommended.

Emissions: Euro 2 certification applies to all 1996–2001 models (VCA Type Approval #VCA/EMS/4321).

Power Ratings: Measured under SAE J1349 standards. Output is consistent across specified model range (Peugeot TIS Doc. M11234).

Primary Sources

Peugeot Technical Information System (TIS): Docs M11234, SIB 8876

VCA Type Approval Database (VCA/EMS/4321)

SAE International: J1349 Engine Power Certification Standards

RFY-XU10J4Z Compatible Models

The Peugeot RFY (XU10J4Z) was used exclusively in Peugeot's PF platform with transverse mounting. This engine was specifically tuned for the 406 coupé, featuring a unique intake manifold and exhaust system compared to the saloon variant. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1996–2001
Models:
406 (T9)
Variants:
2.0 16V
View Source
Peugeot Group PT-2000
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block, near the gearbox flange (Peugeot TIS M11234). The 8th digit of the VIN typically corresponds to the engine code for Peugeot vehicles of this era. Visually, the RFY engine features a black plastic cam cover with "16V" embossed on it. Critical differentiation from the similar XU10J4 engine: The RFY (XU10J4Z) has a specific ECU mapping and intake manifold for the 406 coupé. Service parts, particularly for the induction and exhaust systems, must be matched to the exact vehicle model and engine code.

Auxiliary Belt Tensioner

Issue:

Premature failure of the auxiliary belt tensioner pulley bearing is a documented issue, potentially leading to belt dislodgement and loss of power steering, alternator, or water pump drive.

Evidence:

Peugeot SIB 8876

Recommendation:

Inspect the tensioner pulley for play or noise during routine services. Replace with the revised part number as specified in Peugeot SIB 8876.
Timing Belt

Evidence:

Peugeot TIS Doc. M11234

Procedure:

Always replace the timing belt, tensioner, and idler pulleys as a complete kit. Verify timing marks meticulously after installation.

Criticality:

The RFY is an interference engine. Failure to replace the timing belt at the recommended 60,000 km interval can result in severe engine damage due to piston-to-valve contact.

Common Reliability Issues - PEUGEOT RFY-XU10J4Z

The RFY's primary reliability risk is auxiliary belt tensioner failure, with elevated incidence in high-mileage units. Peugeot service bulletins document this issue, while general owner reports highlight ignition system faults as a common secondary concern. Adherence to correct service intervals and using quality parts is critical for mitigating these risks.

Auxiliary belt tensioner pulley failure
Symptoms: Squealing or chirping noise from front of engine, visible belt misalignment, loss of power steering or charging, engine overheating if water pump stops.
Cause: Wear and eventual seizure of the ball bearing within the tensioner pulley, leading to belt slippage or dislodgement.
Fix: Replace the auxiliary belt tensioner pulley with the revised part per service bulletin; inspect and replace the auxiliary belt if glazed or cracked.
Ignition system faults (distributor, coil)
Symptoms: Misfire, rough idle, difficulty starting, especially in damp conditions, engine cutting out under load.
Cause: Age-related cracking of the distributor cap or rotor arm, leading to arcing; failure of the ignition coil due to heat cycling.
Fix: Replace distributor cap, rotor arm, spark plugs, and ignition leads as a set. Test and replace the ignition coil if output is weak or intermittent.
Coolant leaks from thermostat housing
Symptoms: Coolant puddle under front of engine, low coolant level, sweet smell, potential engine overheating.
Cause: Cracking of the plastic thermostat housing due to thermal stress and age, leading to failure of the sealing gasket.
Fix: Replace the thermostat housing and gasket with a new OEM unit. Ensure the cooling system is properly bled after repair.
Exhaust manifold stud breakage
Symptoms: Ticking or blowing noise from engine bay, especially on cold start, smell of exhaust fumes in cabin.
Cause: Thermal cycling and corrosion leading to fatigue and fracture of the studs securing the exhaust manifold to the cylinder head.
Fix: Remove broken studs using appropriate tools (e.g., stud extractor), clean threads, and install new high-tensile replacement studs with anti-seize compound.
Research Basis

Analysis derived from Peugeot technical bulletins (1998-2001) and UK DVSA failure statistics (2005-2015). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT RFY-XU10J4Z

Find answers to most commonly asked questions about PEUGEOT RFY-XU10J4Z.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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