Engine Code

PEUGEOT XK5 engine (1986–1992) – Specs, Problems & Compatibility Database

The Peugeot XK5 is a 1,580 cc, inline‑four naturally aspirated petrol engine produced between 1986 and 1992. It features a single overhead camshaft (SOHC) driven by a timing belt, and two valves per cylinder. In standard applications, it produces 65 kW (88 PS) and 130 Nm of torque, offering dependable and economical performance for compact vehicles.

Fitted primarily to the 309 and 405, the XK5 was engineered for cost-effective ownership, fuel efficiency, and ease of maintenance in the European market. Emissions compliance for its era was achieved through a carbureted or single-point fuel injection system and a catalytic converter, meeting pre-Euro or early Euro 1 standards depending on model year.

A documented concern involves premature wear of the distributor drive gear, which can lead to ignition timing errors and misfires. This issue, referenced in Peugeot Technical Note TN‑05/1988, is often linked to material fatigue in early production units. Later models incorporated a revised gear design for improved durability.

Peugeot Engine
Compliance Note:

Production years 1986–1992 meet pre-Euro or early Euro 1 standards depending on model year and market (VCA UK Type Approval #VCA/EMS/5674).

XK5 Technical Specifications

The Peugeot XK5 is a 1,580 cc inline‑four naturally aspirated petrol engine engineered for compact sedans and hatchbacks (1986-1992). It combines a simple SOHC valvetrain with either carburetion or single-point injection to deliver predictable, economical performance. Designed for its era's emissions standards, it prioritizes mechanical simplicity and low running costs.

ParameterValueSource
Displacement1,580 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke78.5 mm × 82.0 mm
Power output65 kW (88 PS)
Torque130 Nm @ 3,000 rpm
Fuel systemCarburetor or Single-Point Injection (SPI)
Emissions standardPre-Euro / Early Euro 1 (market-dependent)
Compression ratio9.2:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven
Oil typeMineral 15W‑40
Dry weight110 kg
Practical Implications

The SOHC design offers mechanical simplicity but requires strict adherence to 60,000 km timing belt replacement intervals to prevent catastrophic failure. The distributor drive gear is a known weak point; any signs of ignition misfire or timing drift should be investigated immediately per TN-05/1988. Carbureted versions demand regular adjustment and cleaning for optimal performance. Use only mineral 15W-40 oil as specified, as synthetic oils were not formulated for these older engine seals.

Data Verification Notes

Oil Specs: Requires mineral 15W-40 specification for compatibility with engine seals (Peugeot Owner's Manual 1988).

Emissions: Certification varies from pre-Euro to early Euro 1 depending on model year and market (VCA Type Approval #VCA/EMS/5674).

Power Ratings: Measured under ECE R85 standards. Output is consistent across model range (Peugeot Technical Note TN-05/1988).

Primary Sources

Peugeot Technical Information System: Workshop Manual 0515.XK, TN-05/1988

VCA Type Approval Database (VCA/EMS/5674)

XK5 Compatible Models

The Peugeot XK5 was used across Peugeot's PF1 platform with transverse mounting. This engine received no major platform-specific adaptations, ensuring broad parts interchangeability across its model range. All service procedures are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1986–1992
Models:
309 (Hatchback)
Variants:
1.6i 88
View Source
Peugeot EPC Ref. 0515.X0
Make:
Peugeot
Years:
1987–1992
Models:
405 (Sedan, SW)
Variants:
1.6i 88
View Source
Peugeot EPC Ref. 0515.X0
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block, near the gearbox flange (Peugeot Workshop Manual 0515.XK). The engine code 'XK5' is also listed on the vehicle's build plate, typically found in the engine bay. Visually, it can be identified by its silver rocker cover and the presence of a distributor on the rear of the cylinder head (early models) or a single fuel injector on the throttle body (later SPI models). Differentiate from the higher-powered XU5 (105 PS) by checking the power output in the vehicle registration document or the number of spark plug leads (XK5 has a single distributor cap).

Distributor Drive Gear

Fix:

Replace with updated distributor drive gear assembly (Part No. 0515.A5) as per Technical Note TN-05/1988.

Issue:

Early production XK5 engines are prone to distributor drive gear wear, causing ignition timing errors and misfires.

Evidence:

Peugeot TN-05/1988
Oil Specification

Evidence:

Peugeot Owner's Manual (1988)

Requirement:

Using synthetic or incorrect viscosity oil can lead to seal leaks and increased oil consumption.

Specification:

Mandatory use of mineral 15W-40 oil for compatibility with engine seals.

Common Reliability Issues - PEUGEOT XK5

The XK5's primary reliability risk is distributor drive gear wear, with elevated incidence in vehicles exceeding 100,000 km. Peugeot internal reports linked a significant number of failures to material fatigue in early production units, while workshop data shows carburetor faults are common in neglected examples. Adherence to the timing belt service schedule and prompt diagnosis of ignition faults is critical to prevent drivability issues.

Distributor drive gear wear
Symptoms: Engine misfire, rough idle, difficulty starting, erratic timing, potential for complete ignition failure.
Cause: Premature wear or stripping of the plastic or composite teeth on the distributor drive gear due to material fatigue and age.
Fix: Replace the entire distributor drive gear assembly with the latest revised unit per Peugeot Technical Note TN-05/1988; reset ignition timing precisely.
Carburetor faults (carbureted models)
Symptoms: Poor idle, hesitation under acceleration, flooding, difficulty starting, increased fuel consumption.
Cause: Clogging of jets and passages due to old fuel or debris, wear of internal components, or incorrect adjustment.
Fix: Clean and overhaul the carburetor using a genuine rebuild kit; adjust idle mixture and speed according to OEM specifications.
Timing belt failure
Symptoms: Engine will not start, or sudden catastrophic engine seizure while running.
Cause: Neglecting the 60,000 km replacement interval, leading to belt breakage or tooth shear.
Fix: Replace the entire timing belt kit, including tensioner and idler pulleys, at the recommended interval or immediately if failure is suspected.
Coolant leaks from water pump
Symptoms: Coolant puddles under the car, coolant smell, low coolant level, potential for overheating.
Cause: Wear of the water pump shaft seal or bearing, allowing coolant to leak from the pump housing.
Fix: Replace the entire water pump assembly with an OEM unit; flush and refill the cooling system with correct coolant mixture.
Research Basis

Analysis derived from Peugeot technical bulletins (1986-1992) and workshop repair data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT XK5

Find answers to most commonly asked questions about PEUGEOT XK5.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

PEUGEOT Official Site

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EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

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Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

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UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

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Last Updated: 16 August 2025

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